• Transactions of Materials Processing
• /
• v.11 no.5
• /
• pp.439-446
• /
• 2002

This study presents a new computational model to analyze the grain deformation in a polycrystalline aggregate in a discrete manner and based directly in the underlying physical micro-mechanisms. When scaling down a metal forming process, the dimensions of the workpiece decrease but the microstructure of the workpiece remains the similar. Since the dimensions of the workpiece are very small, the microstructure especially the grain size will play an important role in micro forming, which is called size effects. As a result, specific characteristics have to be considered for the numerical analysis. The grains and grain boundary elements are introduced to model individual grains and grain boundary facets, respectively, to consider the size effects in the micro forming. The constitutive description of the grain elements accounts for the rigid-plastic and the grain boundary elements for visco-elastic relationships. The capability of the proposed approach is demonstrated through application of grain element and grain boundary element in the micro forming.

• Journal of the Korean Society for Precision Engineering
• /
• v.9 no.4
• /
• pp.72-77
• /
• 1992

In this study, using in-process tool failure detecting system by AE method in turning machining, we measured AE signal from the tool, and the surface roughness of workpiece and then compared it with tool wear. As a result, we found that tool failure can be predicted by means of surface roughness of the workpiece and it can be predicted more precisely by the arithmetical average roughness (Ra) than by the maximum height of irregularities (Rmax) of the workpiece. Also, we found that we could judge whether it was sudden failure or the wear by means of the shape of AE signal and the range distri- bution of power spectrum frequency when tool danage was happened.

• Proceedings of the Korean Society of Precision Engineering Conference
• /
• 1996.11a
• /
• pp.95-99
• /
• 1996

The form accuracy of parts has become an important parameter. Therefore dimensional tolerance and geometric tolerance are used in design to satisfy required quility and functions of parts. But the informations for machining conditions, which can satisfy the assigned geometric tolerance in design, are insufficient. The objectives of this research are to study the effects of the grinding parameters such as traverse speed, work speed, depth of cut, and dwell time on the after-ground workpiece shape, and to find out the major parameters among these parameters. Finally, a methodology is proposed for getting the optimal grinding condition for precision workpiece The results are as follows; The effects of work speed and depth of cut on workpiece shape are ignorable compared to the effect of traverse speed. These is the optimal dwell time depending on the traverse speed. The optimal dwell time is decreasing when the traverse speed is increased.

• Proceedings of the Korean Society of Precision Engineering Conference
• /
• 1994.10a
• /
• pp.32-37
• /
• 1994

We experimented on cutting characteristics - cutting force, behavior of cutting temperature, surface roughness, behavior of chips-under low temperature,which generated by liquid nitrogen(77K). The workpieces were freezed to -195 .deg. C and liquid nitrogen was also sprinkled on cutting area in order to increase the efficiency of machining in low temperature. The workpiece was became to -195 .deg. C in 5 minutes. In cooled condition(CC) surface roughness of workpiece was better than normal condition(NC). In addition, we investigated the possibility that surface roughness of workpiece and shear angle can be predicted analyzing cutting condititions by the trained neural network.

• Journal of the Korean Society for Precision Engineering
• /
• v.32 no.2
• /
• pp.173-178
• /
• 2015

Laser-assisted machining (LAM) is an effective machining method for processing difficult-to-cut materials. Prediction and estimation of preheating effect of the LAM is difficult because of moving heat source. So it is necessary to study the preheating effect of the laser heat source irradiated on the curved surfaces of workpieces of various shape. In this paper, thermal analysis of the LAM for 3-dimentional workpiece with cylindrical shape was performed. The results of this analysis can be applied to obtain the optimal preheating method and path for LAM of 3-dimensional workpiece.

• Journal of Industrial Technology
• /
• v.14
• /
• pp.109-117
• /
• 1994

To satisfy the requirement for the precision and productivity of machine tools, we need the technique to predict the surface roughness of workpiece under various cutting conditions. The surface roughness is mainly influenced by the ideal roughness i. e., the roughness by feeding quantity and geometry of the tool. In this paper, the surface roughness is divided into three zones and the mathematical models of the three zones are obtained, in consideration of the feeding conditions and tool geometry. Using the mathematical models, we developed a program to calculate the maximum feeding quantity satisfying the required surface roughness of the workpiece. The program is used to calculate the maximum feed for two kinds of the bites used under the real cutting condition.

• Proceedings of the Korean Society of Machine Tool Engineers Conference
• /
• 1999.05a
• /
• pp.123-127
• /
• 1999

This paper suggests the establishment of high-accuracy and high-efficiency machining method of scroll shape workpiece by using the feed control method. The cutting paths for machining the inside and outside surfaces of the scroll-shape workpiece are calculated, and the calculation method of the cutting chip areas based on the coordinate of the base circle is shown. A feed control method is proposed for a constant cutting area and cutting force. By machining test of scroll shape workpiece, The machined accuracy of wrap, tool wear, and surface roughness are evaluated. By this method, Reduction of the machining time and large increase of the efficiency can be expected.

• Journal of the Korean Society of Manufacturing Technology Engineers
• /
• v.18 no.6
• /
• pp.590-597
• /
• 2009

The final quality of the workpiece is affected by the grinding process that has been conducted in final manufacturing stage. However the quality-satisfaction of ground workpiece depends on the skill of an expert in this process. Therefore, the process models of grinding have been developed to predict the states according to grinding process. In this paper, in order to find the optimized grinding condition to reduce the manufacturing expense and to meet requirements of ground workpiece optimization algorithm using E.S.(Evolutionary Strategy) is proposed. The proposed algorithm has been employed to find the optimal grinding and dressing condition using the grinding process models and nonlinear grinding constraints. The optimized results also presents the guide line of grinding process. The effectiveness of the proposed algorithm is verified through the experimental results.

• International Journal of Precision Engineering and Manufacturing
• /
• v.8 no.2
• /
• pp.3-8
• /
• 2007

A machining system that generates accurate relative motions between the tool and workpiece is required to realize ultra precise machining or measurements. Accuracy improvements for each element of the machine are also required. This paper proposes a machining system that uses a compensation device for the six-degree-of-freedom (6-DOF) motion error between the tool and workpiece. The compensation device eliminates elastic and thermal errors of the joints and links due to temperature fluctuations and external forces. A hexapod parallel kinematics mechanism installed between the tool spindle and surface plate is passively actuated by a conventional machine. Then the parallel mechanism measures the 6-DOF motions. We describe the conception and fundamentals of the system and test a passively extensible strut with a compensation device for the joint errors.

• Journal of the Korean Society of Safety
• /
• v.11 no.3
• /
• pp.10-19
• /
• 1996

Grinding temperature and thermal deformation(dimensional error) are studied theoretically and experimentally. The propose of this research is clarified loading phenomena and residual stress In order to guide nozzle's efficiency. The main results to be obtained are as follows ; 1) When grinding condition Is high efficient grinding, FEM program is developed about grinding heat and dimensional error. 2) Thermal deformation depend on temperature distribution is in good agreement with experimental results in case of little grinding energy flux but is comparatively in good agreement with in case of large (3.5$\times$10$^{6}$ J/m). 3) In terms of high efficient grinding at field(table speed 4m/min), grinding fluid (dilution 5/100) obtained a good workpiece quality and decreased a grinding temperature. 4) A surface roughness, dimensional error, residual stress and loading phenomena with guide nozzle are decreased and these results obtained a good workpiece quality.