• Title/Summary/Keyword: wood-based composites

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Mechanical and Hygroscopic Behaviour of Teak Wood Sawdust Filled Recycled Polypropylene Composites

  • Yadav, Anil Kumar;Srivastava, Rajeev
    • Composites Research
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    • v.31 no.5
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    • pp.202-208
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    • 2018
  • In this paper, mechanical and hygroscopic properties of teak sawdust and recycled polypropylene (RPP) composites are evaluated and compared with virgin polypropylene (VPP) matrix based composites. Verities of composites are prepared by variation in the plastic types, wood plastic ratio and the addition of coupling agent in the formulations. Mixing of wood sawdust and polypropylene is done by a twin screw extruder, and then sheets of wood plastic composites (WPCs) are produced by using the compression molding method. The results show that recycled matrix composites exhibit better tensile, flexural strength with low impact strength than virgin matrix based composites. Recycled composites show low water absorption and thickness of swelling than virgin matrix based composites. The results confirm that wood content in the polymer matrix affects the performance of composites while presence maleated polypropylene (MAPP) improves the properties of the composites significantly. Developed RPP matrix composites are as useful as VPP matrix composites and have the potential to replace the wood and plastics products without any adverse effect of the plastics on the environment.

Coating Effect of Low Temperature Melting Bi-Sn Metalized Wood Composites on 10 Different Korean Wood Species (주요 국산재 10가지 수종에 대한 Bi-Sn 저온용융 합금주입 목재복합체의 도장 효과)

  • Park, Kye-Shin;Seo, In Soo;Lee, Hwa Hyoung;Kang, Seog Goo
    • Journal of the Korea Furniture Society
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    • v.25 no.3
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    • pp.223-232
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    • 2014
  • To make metalized wood composites of 10 different korean wood species, it was tested by Low temperature melting Bi-Sn alloy injection method at high temperature and high pressure condition. Metalized wood composite of each wood species had light ash color, but still maintained its own natural wood grain and wood figures. It was evaluated on coating properties. Furthermore, it also was check on effect of coating as like a changes of main color, wood grain and wood figures. The results of test were following as; a coating properties as like a cold resistance, heat resistance, acid resistance, alkali resistance, durability of abrasion, and cross-cut test was proper on the conditions of the KS standard. And, In aspect of color changes, the metalized wood composites of 10 different korean wood species had a light ash color, but still maintained its own natural wood grain and wood figures. Also, the more weight per gain of alloy is, the more grey background of metalized wood composite is.

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Overview of Wood Plastic Composites: Focusing on Use of Bio-based Plastics and Co-extrusion Technique

  • Kim, Birm-June
    • Journal of the Korean Wood Science and Technology
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    • v.42 no.5
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    • pp.499-509
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    • 2014
  • Wood filler is a porous and anisotropic material having different size, shape, and aspect ratio. The use of wood fillers such as wood particle, wood flour, and wood pulp in wood plastic composites (WPCs) are growing rapidly because these wood fillers give improved strength and stiffness to WPCs. However, the wood fillers have originally poor compatibility with plastic matrix affecting the mechanical properties of WPCs. Therefore, to improve compatibility between wood and plastic, numbers of physical and chemical treatments were investigated. While the various treatments led to improved performances in WPC industries using petroleum-based plastics, full biodegradation is still issues due to increased environmental concerns. Hence, bio-based plastics such as polylactide and polyhydroxybutyrate having biodegradable characteristics are being applied to WPCs, but relatively expensive prices of existing bio-based plastics prevent further uses. As conventional processing methods, extrusion, injection, and compression moldings have been used in WPC industries, but to apply WPCs to engineered or structural places, new processing methods should be developed. As one system, co-extrusion technique was introduced to WPCs and the co-extruded WPCs having core-shell structures make the extended applications of WPCs possible.

Physical Properties of Agro-Flour Filled Aliphatic Thermoplastic Polyester Bio-Composites

  • Eom, Young Geun;Kim, Hee Soo;Yang, Han Seung;Kim, Hyun Joong
    • Journal of the Korean Wood Science and Technology
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    • v.32 no.3
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    • pp.71-78
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    • 2004
  • The purpose of this study was to investigate the water absorption and thickness swelling of biocomposites at room temperature. These properties of bio-composites mainly depend on the ability of the agro-flour to absorb water through hydrogen bonding between water and the hydroxyl groups of the holocellulose and lignin in the cell wall. As the content of agro-flour increased, the water absorption and thickness swelling of the bio-composites increased. The effects of agro-flour content and rice husk flour (RHF) particle size on the water absorption and thickness swelling of the bio-composites were evaluated. In general, wood-based materials showed significantly higher water absorption and thickness swelling than the bio-composites. This might be attributed to the ability of the polybutylene succinate (PBS) hydrophobic polymer to prohibit the water absorption and thickness swelling of the bio-composites, Therefore, the use of agro-flour filled PBS bio-composites, which exhibit improved dimensional stability in comparison with wood-based materials, is recommended.

Thermal behavior of Flame Retardant Filled PLA-WF Bio-Composites

  • Choi, Seung-Woo;Lee, Byoung-Ho;Kim, Hyun-Joong;Kim, Hee-Soo
    • Journal of the Korean Wood Science and Technology
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    • v.37 no.2
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    • pp.155-163
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    • 2009
  • This study examined the thermal stability of PLA-WF bio-composites. Wood flour (WF)-filled PLA bio-composites were reinforced with the flame retardants, Melamine pyrophosphate (MPP), resorcinol bis (diphenyl phosphate) (RDP) and zinc borate (ZB). The flame retardant was compounded with PLA and natural biodegradable filler. The thermal properties of the biodegradable polymer and bio-composites reinforced with the flame retardant were measured and analyzed by DSC, DMA and TGA. The results showed that the flame retardant-reinforced biodegradable bio-composite exhibited improved thermal properties.

Weathering and Termite Resistance of Woodflour-Recycled Polypropylene Composites in Tropical Region

  • Febrianto, Fauzi;Sulaeman, Rudianda;Karina, Myrtha;Ashaari, Zaidon;Hadi, Yusuf Sudo
    • Journal of the Korean Wood Science and Technology
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    • v.34 no.5
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    • pp.88-97
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    • 2006
  • Wood flour (WF)-recycled polypropylene (RPP) composites composed of 50% WF of Eucalyptus deglupta Blume species, 50% RPP, various contents of maleic anhydride (MAH) modifier (0; 1; 2; 5; 5; 7.5; and lo%), and 15% dicumyl peroxide (DCP) initiator (based on MAH weight) were subjected to weather for 1 year and subterranean termite (Coptotermes cuwignathus HOLMGREN) and dry wood termite (Cryptotermes cynocephalus LIGHT) for 3 and 4 weeks, respectively. WF-RPP composites with 2.5% MA modifier had tensile strength, breaking elongation and Young's modulus about 2.2, 2.3, and 1.2 times, respectively higher compared to MAH-free composites. The WF-RPP composites with or without MAH modifier had 5.5 times higher resistance to weather compared to RPP film alone. The color of the WF-RPP composites with or without MAH modifier became lighter after exposures to the weather. The WF-RPP composites with or without MAH modifier are resistant to subterranean termite Coptotermes curvignathus HOLMGREN and dry wood termite Cryptotermecs cynocephalus LIGHT under the experimental condition adopted.

Vapor Sorption Property of Charcoal-based Loess Composites (숯과 황토 복합소재의 흡착성능)

  • Lee, Won-Hee
    • Journal of the Korea Furniture Society
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    • v.17 no.3
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    • pp.87-94
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    • 2006
  • The purpose of this study was to evaluate the relationships between the mixing ratio and water vapor sorption property of charcoal-based loess composites for furniture & building materials with environmental friendly. Charcoal-based loess composite can be easily made by blending method with water. But the composites had much brittle fracture pattern with the increase of charcoal content. That is due to the lack of loess that takes linkage role of composites. In water vapor sorption properties, adsorption ability of charcoal was about six times higher than that of loess. Therefore, vapor sorption ability was maximum at the mixture ratio of charcoal 80% and loess 20%. It is considered that wood charcoal based inorganic composite materials can be used for various purposes as a building interior & exterior and furniture members.

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Application of Field and Laboratory Emission Cell (FLEC) to Determine Formaldehyde and VOCs Emissions from Wood-Based Composites

  • Kim, Sumin;Kim, Jin-A;Kim, Hyun-Joong
    • Journal of the Korean Wood Science and Technology
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    • v.35 no.5
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    • pp.24-37
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    • 2007
  • The Korean Ministry of Environment started controlling indoor air quality (IAQ) in 2004 through the introduction of a law regulating the use of pollutant emitting building materials. The use of materials with formaldehyde emission levels above $1.25 mg/m^2{\cdot}h$ (JIS A 1901, small chamber method) has been prohibited. This level is equivalent to the $E_2$ grade ($>5.0mg/{\ell}$) of the desiccator method (JIS A 1460). However, the $20{\ell}$ small chamber method requires a 7-day test time to obtain the formaldehyde and volatile organic compound (VOC) emission results from solid building interior materials. As a approach to significantly reduce the test time, the field and laboratory emission cell (FLEC) has been proposed in Europe with a total test time less than one hour. This paper assesses the reproducibility of testing formaldehyde and TVOC emissions from wood-based composites such as medium density fiberboard (MDF), laminate flooring, and engineered flooring using three methods: desiccator, perforator and FLEC. According to the desiccator and perforator standards, the formaldehyde emission level of each flooring was ${\le}E_1$ grade. The formaldehyde emission of MDF was $3.48 mg/{\ell}$ by the desiccator method and 8.57 g/100 g by the perforator method. To determine the formaldehyde emission, the peak areas of each wood-based composite were calculated from aldehyde chromatograms obtained using the FLEC method. Formaldehyde, acetaldehyde, propionaldehyde, butyraldehyde and benzaldehyde were detected as aldehyde compounds. The experimental results indicated that MDF emitted chloroform, benzene, trichloroethylene, toluene, ethylbenzene, m,p-xy-lene, styrene, and o-xylene. MDF emitted significantly greater amounts of VOCs than the floorings did.

Influence of a Novel Mold Inhibitor on Mechanical Properties and Water Repellency of Bamboo Fiber-based Composites

  • Qi, Yue;Huang, Yu-Xiang;Ma, Hong-Xia;Yu, Wen-Ji;Kim, Nam-Hun;Zhang, Ya-Hui
    • Journal of the Korean Wood Science and Technology
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    • v.47 no.3
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    • pp.336-343
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    • 2019
  • Effects of a novel mold inhibitor specifically for bamboo, on the properties of composite products have been confirmed in this study. The mechanical and dimensional stability properties of bamboo fiber-based composites (BFBCs) from different bamboo species were also investigated. The results showed that Burmanica Gamble possessed the highest values of modulus of elasticity (MOE) of 33.2 GPa, modulus of rupture (MOR) of 286.9 MPa, compressive strength of 182.6 MPa and shear strength of 24.0 MPa. By contrast, Phyllostochys heterocycla among all of species showed the lowest MOE of 16.3 GPa, MOR of 170.3 MPa and compressive strength of 128.9 MPa were the lowest among all of species. Moreover, there is a remarkable variation in the swelling and water absorption between the samples with 4 h and 28 h water immersion treatment, especially Phyllostachys iridenscens. Overall, the results suggested that TCIT (Tebuconazole and 3(2H)-isothiazolone) had no significant effect on the mechanical properties compared with the control condition, and it would be utilized as an antimould of BFBCs manufacturing.