• Proceedings of the KSME Conference
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• 2008.11a
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• pp.256-259
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• 2008

An micro-probe tip must be manufactured using thin film to evaluate integrity of the semiconductor with narrow distance between pads. In this study, fatigue tests were performed for BeCu thin film which is used in micro-probe tip of semiconductor test machine. The thin film was manufactured by electro plating process, and the specimens were fabricated by wire-cut electric discharge method to make hour glass type specimen of $5000{\mu}m$ width, $29200{\mu}m$ length and $30{\mu}m$ thickness. The fatigue test of load control with 10Hz frequency was performed, in ambient environment. The fatigue cycles were tension-tension with mean stress, at stress ratio, R=0.1.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 2004.10a
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• pp.83-88
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• 2004

Micro wires manufactured by the straightening progress are widely used in bio-medical and semi-conductor fields. In this study, we have developed a novel straightener which uses the direct heating method for straightening. In order to avoid the surface oxidization, during the heating process, we supplied the inert gas(Ar) and examined the effect of the gas flow rate. The effect of the tension and the current applied to the tungsten micro wires were thoroughly studied. From various experiments, it was found that when the tension is $500{\sim}600gf$ and the current is about 1.5A, we obtained higher straightness(${\approx}1{\mu}m/1000{\mu}m$) and roundness ($<{\pm}2{\mu}m/100{\mu}m$).

• Proceedings of the KSR Conference
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• 2009.05a
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• pp.972-977
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• 2009

For the improvement of a train speed in the conventional line from overhead system point of view, it is necessary to approach not only in the aspect of the increasement of tension for catenary but the application of a pre-sag. A certain tension acting on a dropper is removed when it is slack by the pantograph passing. Right after the pantograph passes, the dynamic force caused by the mass of contact wire acts on the dropper. If the pre-sag is applied to the catenary, the static force on the dropper is increased. For the assurance of the safety for the dropper, it is necessary to predict the dynamic force. The purpose of this study is to predict and analyze the force on the dropper according to the applied pre-sag.

• Proceedings of the Korea Institute of Convergence Signal Processing
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• 2000.12a
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• pp.217-220
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• 2000

현재, 선박용 로프제조에서 로프의 제조 공정은 수작업에 의해 행해지고 있어 작업의 효율화와 품질의 균질화를 위해서 최적의 장력제어가 필요하다. 본 연구의 목적은 와이어 로프 제조공정의 자동화이고 로프의 제조 공정에서 장치는 로프를 릴에 감아 올릴 필요성은 거의 없기 때문에 케이블을 풀어주는 속도와 로드셀에 의해 장력을 검출하고 장력을 발생하는 하드웨어 구성방법을 연구하는 것이다. 본 연구는 현수형 와이어 로프(Catenary Rope)의 동적 모델링을 작성한다. 이 시스템에 대하여 교류서보 전동기를 이용한 장력 발생장치를 모델링한다. 현수형 시스템의 장력 계측 장치는 하중 변환기(load cell)를 사용하고 수학적 모델링을 행한다. 장력 계측 장치에 관해서 스프링 저울을 이용해 출력을 비교 검토한 결과, 인장력을 계측하는 장치로서의 유효성을 확인하였다.

• Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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• v.17 no.6
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• pp.138-146
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• 2003

This paper deals with the experimental results that apply to a new wire by an artificial flame-maker because it's difficult to directly analyze the characteristic of deterioration by a forest fire. Those results include tension load, extension rate and torsion number for a conductor. In addition, there's been an experiment and analysis about the mechanical characteristics of the wire of ACSR 480$\textrm{mm}^2$ which was removed from Pohang area by a forest fire. Then, the database will be made to predict the state of deteriorated wires by a forest fire using those two data, and data necessary to diagnose the life state of an ACSR wire affected by a forest fire will be given.

• Proceedings of the KIEE Conference
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• 2006.07a
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• pp.450-451
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• 2006

The method of conductor wiring is that a messenger wire is installed, the end of the wire is connected to the conductor and a engine puller pulls the conductor. The length of one section of wiring is $3{\sim}5km$ and one group messenger wire pulls simultaneously $2{\sim}4$ group conductor, while a tensioner maintains wiring tension to prevent the deflection of the conductor. However, there are many obstacles such as roads, power lines, communication lines, buildings, farms and crops. Therefore to prevent damage from conductor deflection a staging is used. The currently used staging is scaffolding lumber which is difficult to secure and it's construction efficiency is very low because it requires a lot of time and manpower. So this study developed a insulating defense tube and pipe connecting device, and a truss structure fabrication module using steel pipe which reduces construction time and cost through a compressive and dielectric strength test.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 2008.05a
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• pp.201-204
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• 2008

In this paper, several process parameter studies of the manufacturing process of the steel cords are carried out to verify the relation between the process parameters and the residual stresses on the steel cords. At first, the finite element analysis of the drawing process is performed and the residual stress distributions with respect to the wire material and the area reduction ratio are obtained. The residual stress of the drawn wire is imported the finite element analysis of the twisting process as an initial stress. After that a parameter study of the twisting process is carried out. The process parameters are the applied tension, the over-twisting angle and the tensile strength of the drawn wire. Based on these studies, the optimum values of the process parameters which can remove or reduce the undesired residual stresses are determined. The optimum value of the process parameters are confirmed by the finite element analysis of the elastic recovery process of the steel cords. Finally, the finite element analysis of the roller straightening process is done to study the variation of the distribution of the residual stress before and after the process.

• Journal of the Korea Academia-Industrial cooperation Society
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• v.9 no.3
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• pp.658-663
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• 2008

In this study, we estimated the influence of electrical pole by FEM(Finite Element Method) and developed protective system by designing and interpreting protective system for electrical pole and overhead optical communication line when abnormal strength worked on messenger wire. Protective system did not shed messenger wire under wind pressure and discontent load but did assign a part to preventing rupture of electrical pole and disconnection of optical communication line through automatically shed messenger wire over fixed strength. Structure of protective system analysis by FEM and prove property by measuring tensile strength for practical product.

• Journal of the Korean Institute of Electrical and Electronic Material Engineers
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• v.32 no.6
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• pp.507-511
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• 2019

The purpose of an electric railway system contact wire is to supply electric energy to trains through a contacted pantograph. This energy is then converted into mechanical energy. Recent developments in overhead contact lines include the increase in the tension force up to 34 kN according to train speeds that reach up to 400 km/h with a verified safety. Rigid conductor catenary (R-Bar) for high speeds of up to 250 km/h have been developed in tunnels to save on construction costs. This is significant because minor defects in R-bars in aspects, such as height and stagger affect installation conditions. In this study, we propose the use of a detector that measures the static characteristics to reduce the R-bar installation errors. This detector has been developed to measure the height and stagger of the contact wire using video images.

• Journal of the Korean Society of Industry Convergence
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• v.27 no.3
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• pp.555-561
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• 2024

This paper derives material properties of steel bars that simulate the distribution of stress and strain of prestressed tendons used in Prestressed concrete(PSC) girders and presents an optimal material model. ABAQUS software was used to establish the 3D solid model of the PSC girder and strand wire rope for a PS(Prestressed) tendon. Then the model of steel wire rope was imported into the Isight interface plugin directly through the ABAQUS and the Data Matching. In ABAQUS, the contact pairs were established, the models were meshed, the constraints were applied to solve the finite element model and an axial tension of 0.5m/s was loaded to analyze the stress and deformation distributions in the normal working range of the PS strand wire rope. In Data Matching, classical experimental data is fitted to the optimal material properties through finite element analysis and multi-objective optimization. The results show that the steel bar with optimal material properties presents a similar linear area and stress distribution with the PS tendon.