• 제목/요약/키워드: wire rod

검색결과 100건 처리시간 0.043초

고강도 엔진밸브 스프링강 선재 저온조직 발생방지 선재압연 기술 (Controlled Cooling Technical of High Tensile Valve Spring Wire Rod)

  • 김경원;장용권;임규환;서일권
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 1999년도 제3회 압연심포지엄 논문집 압연기술의 미래개척 (Exploitation of Future Rolling Technologies)
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    • pp.172-179
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    • 1999
  • As the martensite structure cause fracture failure during drawing from 5.5mm rod to 3.05mm dia. wire without additional heat treatment, the optium cooling condition to inhibit the occurrence of martensite was investigated. In order to get SAE9254+V quality, the effects of alloying element, vanadium on the mechanical properties were investigated. Based upon CCT and TTT curves and the results form cooling test in mill, optimun cooling was found in the condition of the laying head temp of 780$^{\circ}C$ and of the conveyor speed at 0.15m/sec with the whole cover closed. The wire rods produced under the condition showed the best mechanical properties of 120kg/$\textrm{mm}^2$ in TS and 50% in RA, having an excellent drawability. In vanadium added steels, tensile strength was improved without degrading elongation and charpy impact value. That means the strengthening by vanadium is mainly due to the grain refinement by the fine precipitates during tempering process.

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한전 배전선로 주변에 위치한 J가압장의 피뢰설비 구축방안 검토 (To examine the construction plan of the lightening rod equipment for the J-booster pumping station in and around KEPCO'a high voltage distribution power line)

  • 홍성택;이은춘;신강욱
    • 대한전기학회:학술대회논문집
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    • 대한전기학회 2003년도 하계학술대회 논문집 A
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    • pp.293-295
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    • 2003
  • KEPCO's high voltage distribution power line laid under the ground near to the J-booster pumping station that supply water for living. Lightening rod equipment does not installed at the J-booster pumping station because KEPCO's over head ground wire for protection functions as a lightening rod equipment. In this study, it is concerned whether KEPCO's over head ground wire for protect the distribution power line affect to the J-booster pumping station which is installed for reduce the damage from the direct and indirect lightening. If KEPCO's protection area does not affect to the J-pumping station, it is plan to examine the construction method of lightening rod protection angle and lightening rod equipment and to suggest the optimum protection plan using the surrounding structure based on the suitability of protection area.

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안경용 순티타늄 wire 제조 공정개발 (Development of Manufacturing Process of Pure Titanium Wire to make Eyewear Frame)

  • 최계훈;김상연
    • 한국산학기술학회논문지
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    • 제12권3호
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    • pp.1105-1110
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    • 2011
  • 직경 400mm 순티타늄 잉고트(Gr2)를 제작하고 성분 분석한 결과 산소함량이 0.073wt%이고 철함량이 0.03wt%로서 ASTM Gr.2 규격을 만족하였다. 이들을 가공하여 42mm 선재를 만들고 18단 열간 압연하여 9mm 선재를 만들었다. 10단 열간 가공한 15.8mm 선재를 표면에서 부터 중심부로 가면서 경도 분석한 결과 Hv150~200로서 거의 일정한 값을 나타내고 있었다. 최종 9mm 선재는 열간 압연기에 인입시 온도에 따라 항복강도와 연신율은 달랐지만 인장강도는 근사한 값을 나타내었으며 모두 ASTM B863규격을 만족하였다.

멀티 스케일 모델을 적용한 선재 공정의 미세결함 형상 변화 예측 (Prediction of defect shape change using multiple scale modeling during wire rod rolling process)

  • 곽은정;강경필;이경훈;손일헌
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2009년도 추계학술대회 논문집
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    • pp.169-172
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    • 2009
  • Multiple scale modeling has been applied to predict defect shape change during the wire rod rolling process. The size difference between bloom and defect prevent using usual FEM approaches due to the enormous number of elements required to depict the defect. The newly developed multiple scale model can visualize defect shape changes during the multi stands rolling process. The defect positioned at the top and side of bloom are smoothed out but the one at the middle evolved as folding or remained as crack. This approach can be used for defect control with roll shape design and initial bloom shape.

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선재 압연 롤 교체 로봇 시스템 (Roll Replacing Robot Systems for Wire-rod Press Roll)

  • 김무림;유기성;유황열;최진태
    • 제어로봇시스템학회논문지
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    • 제17권7호
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    • pp.647-650
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    • 2011
  • This paper presents the development of roll replacement robot system for wire-rod press rolls. The roll replacement robot system consist of a palletized railway truck, a 6-DOF industrial robot manipulator, a roll changing tool and a hydraulic power system. Results of simulation and pilot experiment show the roll changing task can be successfully automated using proposed robot system.

선재 사상압연용 고내마모 텅스템카비아드롤 개발 (Development of Higher Wear Resistance WC Roll for Finishing Stands of Wire Rod Mill)

  • 이영민;조용근
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 1999년도 제3회 압연심포지엄 논문집 압연기술의 미래개척 (Exploitation of Future Rolling Technologies)
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    • pp.272-278
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    • 1999
  • Tungsten Carbide(WC) Roll is widely used in finishing stands of wire rod mill. This report is about the manufacturing method of WC roll with excellent wear resistance. To enhance wear resistance, WC content has been increased to the maximum extent while binder content such as Co, Ni, Cr has been minimized. Part of WC is replaced with TiC having more wear resistant than WC. WTiC powder has been used to prevent weight unbalance resulting from the difference of specific weight when adding TiC. The roll manufactured by this method, is having more wear resistance than the existing rolls when applying to the final stand of the finishing mill. This report shows that WC is the critical factor of wear resistance in WC rolls and an approprite amount of TiC effects wear resistance and when adding TiC, using WTiC powder is better.

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선재압연에서의 소재선단 미수냉부 발생원인 규명 (Investigation of the Causes of Uncooled Region Induced at Top End in Wire Rolling Process)

  • 손봉호;유재상
    • 대한전기학회:학술대회논문집
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    • 대한전기학회 2000년도 하계학술대회 논문집 D
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    • pp.2516-2518
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    • 2000
  • In order to reduce the trimming loss for water cooling zone next to finishing block mill in wire rolling, the operational data related to the crop length control of uncooled region was acquired and analyzed. The time deviation of water cooling spray nozzles and the immoderate preset length of uncooled wire rod result in the excessive trimming loss. Therefore, the preset length of uncooled wire rod at each cooling zone are established. The test results of #3 wire rolling mill turned out to be good enough to be expected to increase the ratio of products about 0.15% and establish operational standards of cooling zone.

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고장력 경강선을 적용한 낙석방지울타리의 성능 및 경제성 평가 (Assessment of Performance and Cost-Effectiveness for the Rockfall Protection Fence Using a High Carbon Steel Wire Rod)

  • 이용주;나승민;황영철;유병옥
    • 한국지반공학회:학술대회논문집
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    • 한국지반공학회 2008년도 추계 학술발표회
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    • pp.910-920
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    • 2008
  • In Korea, more than 70% of the territory consists of mountains. Therefore, the construction of roads and railways has generally involved with a steep rock slope in which the event of rockfalls are often occurred due to the weathered rock conditions and rainfalls etc. This is dangerous when the rock falls into the road and railway on which vehicles and trains are running. In order to prevent such rockfalls, the rockfall protection fence consisting of post, wire rope, and PVC coating steel net has most used at the bottom of rock slopes. In a general practice, an absorbing rockfall energy, 50kJ is specified by the Ministry of Construction and Transportation. However, questions still remain about whether the rockfall protection fence works effectively or not. In this study, a typical wire rope used in the standard rockfall protection fence was replaced by the high carbon steel wire rod and to validate its capacity of rockfall energy absorbing the field rockfall tests were conducted. The testing results show that a new rockfall protection fence using the high carbon steel wire rods can absorb the rockfall energy more than 50kJ and 20% of construction cost was saved in comparison with the previous rockfall protection fence.

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웨지 와이어를 이용한 선박용 필터 스크린 제작을 위한 최적 지지 위치 및 안정성 판단 (Determination of Optimal Support Position and Stability for Manufacturing Filter Screen for Ships Using Wedge Wires)

  • 손인수;서병석
    • 한국산업융합학회 논문집
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    • 제25권2_2호
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    • pp.263-269
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    • 2022
  • In this study, the optimal support position determination and stability determination of the wedge wire screen were performed for the production of the wedge wire filter screen with improved mesh screen. In order to manufacture a filter screen using a wedge wire, the support rod wedge wire is first installed according to the filtering capacity, and then spot welding is performed while rotating the profile wire. In the existing manufacturing method, it was manufactured using a 3m rod wedge wire and then cut according to dimensions, but it required the manufacture of a 6m cylindrical screen. Due to the increase in wedge wire length, it is difficult to manufacture stress concentration at sagging and fixed positions. In order to shorten the time of analysis, a single wedge wire was applied instead of a plurality of wedge wires. The reliability and validity of the interpretation were presented and the results were derived. After selecting the support point at the 2m position, structural analysis was performed on the entire filter screen to confirm stability.The purpose of this study is to identify the maximum deflection of the wire for the production of a 6m wedge wire screen and secure design basic data so that it can work safely through optimal support.

Flow Distribution and Pressure Loss in Subchannels of a Wire-Wrapped 37-pin Rod Bundle for a Sodium-Cooled Fast Reactor

  • Chang, Seok-Kyu;Euh, Dong-Jin;Choi, Hae Seob;Kim, Hyungmo;Choi, Sun Rock;Lee, Hyeong-Yeon
    • Nuclear Engineering and Technology
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    • 제48권2호
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    • pp.376-385
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    • 2016
  • A hexagonally arrayed 37-pin wire-wrapped rod bundle has been chosen to provide the experimental data of the pressure loss and flow rate in subchannels for validating subchannel analysis codes for the sodium-cooled fast reactor core thermal/hydraulic design. The iso-kinetic sampling method has been adopted to measure the flow rate at subchannels, and newly designed sampling probes which preserve the flow area of subchannels have been devised. Experimental tests have been performed at 20-115% of the nominal flow rate and $60^{\circ}C$ (equivalent to Re ~ 37,100) at the inlet of the test rig. The pressure loss data in three measured subchannels were almost identical regardless of the subchannel locations. The flow rate at each type of subchannel was identified and the flow split factors were evaluated from the measured data. The predicted correlations and the computational fluid dynamics results agreed reasonably with the experimental data.