• Title/Summary/Keyword: winding deformation

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Investigation of the Coil Deforamtion of the Gas Turbine Generator Rotor Using Finite Element Analysis (유한요소해석을 이용한 가스터빈 발전기 로터의 계자권선 변형 해석)

  • Yun, W.N.;Park, H.K.;Kang, M.S.;Kim, J.S.
    • Journal of Power System Engineering
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    • v.13 no.6
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    • pp.95-101
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    • 2009
  • The generator for gas turbine power generation consists of the rotor which generates magnetic field, the winding coil which is the path for the field current and the wedge and retaining ring which prevents the radial movement of the coil. Relatively severe deformation was observed at the coil end section during the inspection of the generator for peaking-load operation, and the thermal-electricity and the centrifugal force were evaluated by the simple modeling of the windings to find the cause. But the simulation stress was not sufficient to induce the coil plastic deformation. The analysis result seems to be applicable to the base-load generators which runs continuously without shut down up to a year, but there had been more deformation than simulated for the generator which is started up and shut down frequently. The cause of the coil deformation was the restriction of the expansion and shrinkage. The restriction occurs when the winding coil shrinks, and the stress overwhelms the yield stress and cause the plastic deformation. The deformation is accumulated during the start-ups and shut-downs and the thermal growth occurs. The factors which induce the coil restriction during the expansion and shrinkage should be reduced to prevent the unallowable deformation. The resolutions are cutting off the field current earlier during the generator shut-down, modifying the coil end section to remove the stress concentration and making the insulation plate inserted between the coil end section and the retaining ring have the constant thickness.

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Bond Performance of FRP Reinforcing Bar for Concrete Structures after Chemical Environmental Exposure (화학적 환경에 노출된 콘크리트 보강용 FRP 보강근의 부착 성능)

  • Park, Chan-Gi;Won, Jong-Pil
    • Journal of The Korean Society of Agricultural Engineers
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    • v.46 no.3
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    • pp.73-81
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    • 2004
  • FRP reinforcing bars(rebars) are produced through a variety of manufacturing process includes pultrusion, and filament winding and braiding etc. Each manufacturing method produces a different surface condition of FRP rebar. The surface properties of FRP rebar is an important property for mechanical bond with concrete. Current methods of providing surface deformation to FRP rebars include helical wrapping, surfaces and coating and rib molding. The problem with the helical wrapping method is that it can not provide enough surface deformation for good bond and it can be easily sheard off from the FRP rebars. Sand coating and rib molding provide surface deformation only to the outer FRP skins. Therefore, FRP rebar has about 60% of bond strength of steel rebar. The main objective was to evaluate the bond properties of FRP rebar after environmental exposure. Five types of FRP rebar includes CFRP ISO, GFRP Aslan, AFRP Technora CFRP(Korea), and GFRP(Korea) rebars performed direct bond tests. Also, FRP rebar bond specimens were subjected to exposure conditions including alkaline solution, acid solution, salt solution and deionized water etc. According to bond test results, CFRP(Korea) and CFRP(Korea) rebars were found to have better bond strength with concrete than previous FRP rebars. Also, FRP(Korea) rebar had more than about 70% in bond strength of steel rebar.

Fault determination of power transformer by using analysis of vibration signal (진동신호 분석을 이용한 변압기 고장판별법 연구)

  • Park, Su-Mun;Chung, Chan-Soo
    • Proceedings of the KIEE Conference
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    • 1996.07b
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    • pp.1152-1154
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    • 1996
  • In power transformers, vibration occurs at winding, core and case due to current, voltage, temperature changing and winding reformation. Winding deformation and change of vibration signals are occurred due to electromagnetic force induced by fault current. In this paper, in normal and fault states, the trends of fundamental waves and higher harmonics are considered. To inspect the factors that affect the fundamental waves and higher harmonics, the trends are considered with varying voltage and load. Determination functions are generated and applied to signals so that normal and fault state are determined by determination functions.

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A Study on the Preocessing of high Runctional Composites and the Evaluation of Its Characteristics (고기능성 복합재료의 제조와 그 특성평가에 관한 연구)

  • 김윤해
    • Journal of Advanced Marine Engineering and Technology
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    • v.22 no.2
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    • pp.139-145
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    • 1998
  • Filament winding method is widely used for composite fabrications using low viscosity liquid for-mation and processing asymmetrical structures of pressure vessel pipe rocket motor case etc. The filament winding method is affected by several parameters such as pot life of process time viscosi-ty of resin filament winding temperature and schedules curing condition and post curing condi-tion of resin. To develope high functional composite materials the rotation(5, 15, 20, 30rpm) of the winding machine was controlled by D.C motor. And the wiper to give proper tension was equipped between strand and resin bath. The resin is hooked by the design wiper. The adequate cure schedule was found by DSC. NOL ring test is carried out to investigate the basic physical properties such as design technology. The void contents in filament winding is generally higher than that of the prepreg laminated plate. These high contents of void can make a crack in resin in spite of low deformation. These problem was solved by giving tension in processing. To improve the characteristics of fiber volume fraction void contents resin/fiber bonding the winding speedc is changed under constant tension. It was found that resin impregnation was not different from in fiber contents void contents at the range of 0.5~1kg tension but it was found that resin was not impregnated at the above of 1.5kg tension. In burst test a pure PE liner was failed at a nozzle part under the $14kg/\textrm{cm}^2$ pressure but a pressure vessel of CNG was failed at a cylinder part under the $200kg/\textrm{cm}^2$ pressure.

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Effect of Initial Defects on Welding Deformation and Residual Stress (강판의 초기不整이 용접변형.잔류응력에 미치는 영향)

  • 박정응
    • Journal of Welding and Joining
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    • v.17 no.4
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    • pp.76-84
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    • 1999
  • The residual stress generated when the steel plates were produced, did not influence on the out-of-plane deformation and residual stress generated by welding. When the initial deflection shape was a concave(Type I), the out-of-plane deformation became the same shape as that of the initial deflection and its magnitude became small. When the initial deflection made a winding in the welding direction(Type III), the out-of-plane deformation became large in the plate width. The initial deflection shape did not influence on residual stress and plastic strain produced by welding.

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A Study on Microscopic Deformation Behaviors of $Nb_3Sn$ Superconducting Composite Tape using Acoustic Emission Technique ($Nb_3Sn$ 복합초전도 테이프의 미시적 변형거동 특성평가를 위한 음향방출기법 적용에 관한 연구)

  • 이민래;이준현
    • Composites Research
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    • v.12 no.6
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    • pp.22-30
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    • 1999
  • Since the surface diffusion processed $Nb_3Sn$ superconducting tape has the advantage of having large overall critical current density. it is used for the construction of open type MRI superconducting magnets. However one of the disadvantages of this tape is that $Nb_3Sn$ compound often exhibited multiple cracking due to its intrinsic brittleness when subjected to mechanical loading such as bending and winding during the fabrication process for superconducting coil. This will eventually cause the severe degradation of critical current density. Therefore it is important to understand the microscopic deformation behavior of this kind of superconducting tape under the mechanical loading.In this study, acoustic emission(AE) was used to clarify microscopic deformation behavior at room temperature for $Nb_3Sn$ superconducting tape which was strengthened and stabilized with copper. For this purpose, special attention was paid to AE characteristics including AE event, energy, and amplitude distribution which were associated with microscopic mechanism of deformation of $Nb_3Sn$ superconducting tape under tensile load.

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Design and Structural Analysis of Type 4 Composite Pressure Vessel Fitted in Spare Tire Well (스패어 타이어 웰 부에 설치되는 Type 4 복합재료 압력용기 설계 및 구조해석)

  • LIM, TAE-HOON;BYUN, JONG-IK;CHO, MIN-SIK;KIM, HAN-SANG
    • Transactions of the Korean hydrogen and new energy society
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    • v.29 no.6
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    • pp.570-577
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    • 2018
  • Composite pressure vessels made through filament winding are widely used in various fields. Numerous studies regarding composite pressure vessels have been conducted in the automotive industry to improve the space efficiency of trunks as well as the fuel efficiency. Compared with steel liquefied petroleum gas (LPG) vessels used in the conventional LPG vehicles, the use of type 4 composite pressure vessels has advantages in terms of reduction of the weight of vehicles. This study focused on development of type 4 composite pressure vessels that can be installed in the spare tire well. Those type 4 composite pressure vessels are designed with torispherical dome shapes instead of geodecis dome shapes because of the space limitation. To reduce deformation due to the stresses in the axial direction of the vessels, thereby securing the safety of the container, the reinforcing bar concept was applied. A structural analysis software, ABAQUS, confirmed the effect of the reinforcing bar on the axial deformation through the type 4 composite pressure vessel. As a result, the final winding angle of the composite layer was analyzed by applying $26^{\circ}/28^{\circ}/26^{\circ}/28^{\circ}/26^{\circ}/88^{\circ}$ The tensile stress was 939.2 MPa and the compressive stress was 249.3 MPa.

Mechanical Analysis of Field Coil Deformation in Gas Turbine Generator (가스터빈 발전기의 계자권선 손상에 관한 역학적 분석)

  • Han, Seok-Woo;Kwon, Young-Dong;Choe, Gyu-Ha
    • Proceedings of the KIEE Conference
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    • 1998.07a
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    • pp.107-109
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    • 1998
  • This paper presents mechanical analysis of gas turbine generator (113MVA, $3{\phi}$, 2P, 0.9PF, F class, 3600rpm, 60Hz, 13.8kV, 4.72kA, Air-Cooling) field coil deformation. Rotor end coil deformation is only appeared on turbine end but collector end coil is normal. Expansion direction of end coil is tangential not axial. Deformation appears more severe at top turn. Retaining ling is expanded by centrifugal force of coil and itself. In case friction coefficient between coil top surface and retaining ring insulation inner surface is small, coil end length ${\ell}$ does not change. However, in case friction coefficient big condition, coil end is expanded ${\Delta}{\ell}$ due to start and stop. Deformation is assumed about 30mm by watching photograph inner surface of retaining ring is coated by Teflon at manufacturing condition. Usually Teflon coating insulation surface is small friction coefficient. It's value 0.08${\sim}$0.15. However it's value exceeds more than 0.297. Since top turn deformation appears. The distortion and subsequent failure have occurred because of the lack of a sufficient slip-plane between the top field coil conductors and the inside surface of the retaining ring insulation on the turbine end of the field-winding.

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A Study on the Design of the Warper Beam Considering Friction (마찰을 고려한 경편기용 정경빔의 설계에 관한 연구)

  • 임문혁;김영규;신현명
    • Journal of the Korean Society for Precision Engineering
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    • v.20 no.3
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    • pp.140-148
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    • 2003
  • An analysis fur the warping process has been performed to design the warper beam. Nonlinear material response is included in the physical model of polyester yarn. Large deformation finite element simulation considering contact and frictional analysis are used to obtain the pressure on the barrel of the warper beam. Loading condition on the flange is assumed by using the pressure on the barrel, winding number of yarn, Poisson's ratio of fiber, and fiber volume fraction. By using the above loading conditions NASTRAN finite element simulation is performed to calculate stress distribution and deformation of the warper beam. By comparing the deformed shape of the flange with experimental result, loading condition on the flange has been obtained. The obtained loading conditions on the barrel and flange can be utilized to design the warper beam.

Study on the Damage Pattern Analysis of a 3 Phase 22.9/3.3kV Oil Immersed Transformer and Judgment of the Cause of Its Ignition (3상 22.9/3.3kV 유입변압기의 소손패턴 해석 및 발화원인 판정에 관한 연구)

  • Choi, Chung-Seog
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.60 no.6
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    • pp.1274-1279
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    • 2011
  • The purpose of this paper is to present the manufacturing defect and damage pattern of a 3 phase 22.9/3.3kV oil immersed transformer, as well as to present an objective basis for the prevention of a similar accident and to secure data for the settlement of PL related disputes. It was found that in order to prevent the occurrence of accidents to transformers, insulating oil analysis, thermal image measurement, and corona discharge diagnosis, etc., were performed by establishing relevant regulation. The result of analysis performed on the external appearance of a transformer to which an accident occurred, the internal insulation resistance and protection system, etc., showed that most of the analysis items were judged to be acceptable. However, it was found that the insulation characteristics between the primary winding and the enclosure, those between the ground and the secondary winding, and those between the primary and secondary windings were inappropriate due to an insulating oil leak caused by damage to the pressure relief valve. From the analysis of the acidity values measured over the past 5 years, it is thought that an increase in carbon dioxide (CO2) caused an increase in the temperature inside the transformer and the increase in the ethylene gas increased the possibility of ignition. Even though 17 years have passed since the transformer was installed, it was found that the system's design, manufacture, maintenance and management have been performed well and the insulating paper was in good condition, and that there was no trace of public access or vandalism. However, in the case of transformers to which accidents have occurred, a melted area between the upper and the intermediate bobbins of the W-phase secondary winding as well as between its intermediate and lower bobbins. It can be seen that a V-pattern was formed at the carbonized area of the transformer and that the depth of the carbonization is deeper at the upper side than the lower side. In addition, it was found that physical bending and deformation occurred inside the secondary winding due to non-uniform pressure while performing transformer winding work. Therefore, since it is obvious that the accident occurred due to a manufacturing defect (winding work defect), it is thought that the manufacturer of the transformer is responsible for the accident and that it is lawful for the manufacture to investigate and prove the concrete cause of the accident according to the Product Liability Law (PLL).