• 제목/요약/키워드: wheel wear

검색결과 238건 처리시간 0.021초

Anti-wear performance and life evaluation of wheel bearing type greases

  • Kim Jung-Young;Chung Keun-Wo;Kim Young-Wun;Jo Won-Oh
    • 한국윤활학회:학술대회논문집
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    • 한국윤활학회 2004년도 학술대회지
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    • pp.111-116
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    • 2004
  • Li-complex and urea type greases (each 10 species) which were furnished by Chang-Am LS, analyzed anti-wear performance into fretting wear tester & four-bail wear tester. from the results of fretting wear test, the wear volume of Li-complex greases are $4.6\~8.9mg\;and\;8.3\~14.4mg$ with the test of urea greases. The anti-wear performance for 4-ball wear test of greases produced results around 0.5mm at the value of WSD. The grease life performance were evaluated by SKF-ROF Grease Tester and wheel bearing life tester. From the results of SKF-ROF tester, the life performance evaluated by whole working time produced results $50\~300hr$ with the Li-complex greases and 100-1000hr with the urea greases. That is to say, in spite of severe condition at the higher of $10^{\circ}C$ reaction temp, the life performance with Urea type greases are much superior to Li-complex type greases. Prior to wheel bearing life tester, the grease selected performance evaluation(=anti-wear test) are tested by wheel bearing tester. In this results, we can confirm results those are similar with SKF-ROF tester. In this study, we can draw two major conclusions, one is that Li-complex greases are superior to urea greases with anti-wear properties and the other is that urea greases are much superior to Li-complex greases with life performance.

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지하철 레일의 미끄럼 마모거동을 고려한 재료설계에 대한 고찰 (A Study on the Rail Materials Technology for Subway Based on its Sliding Wear Behavior)

  • 이한영
    • Tribology and Lubricants
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    • 제30권6호
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    • pp.364-369
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    • 2014
  • To assess the wear behavior of rails against subway rail car wheels, we investigate the sliding wear behavior of pins derived from two types of rails (normal rails and heat-treated rails) against a disc derived from a subway rail car wheel, using a pin-on-disc-type tribometer. We base the sliding wear test conditions on the sliding conditions for wheel flange-rail gauge corner contact. We demonstrate the remarkable transition in the wear behavior of the pins derived from the rails, from severe wear to mild wear, as a function of the sliding distance. The wear rate of the heat-treated rail material in the running-in wear region is much lower than that of the normal rail material. Furthermore, the wear rates of the pins in the running-in wear region decrease with increasing hardness and with decreasing sliding speed. However, there is little difference between the heat-treated rail pin and the normal rail pin in the wear rate in the steady-state wear region. Stricter controls on the decarburized layer beneath the surface of rails are required to reduce the wear rate in the running-in wear region.

곡선부 주행 차량의 마모특성에 관한 연구 (A Study on the Wear Characteristics of R/S Passing through Curves)

  • 이희성
    • 한국철도학회논문집
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    • 제10권6호
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    • pp.772-778
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    • 2007
  • 곡선통과 새마을호 열차의 마모 특성을 평가하기 위하여 다량 편성 해석모델이 사용된다. 이 모델과 ADAMS/Rail를 사용하여 마모 특성과 관련된 변수의 변화에 따른 민감도 해석이 수행된다. 저속에서 우측 차륜의 마모도와 미끄럼도가 좌측 차륜보다 높으나, 고속의 경우는 좌측 차륜이 우측 차륜보다 높다. 곡선반경의 감소에 따라 마모도와 미끄럼도가 증가한다. 완화곡선의 길이가 증가하련 마모도와 미끄럼도가 증가한다. 또한 캔트가 증가하면 마모도와 미끄럼도가 증가한다.

거동 불편 노인을 위한 휠체어 안전복 개발 (A Study on the Development of Wheelchair Safety Clothing for the Disabled Elderly)

  • 윤미영;최혜선
    • 한국의류학회지
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    • 제34권4호
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    • pp.642-652
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    • 2010
  • This study examines the inconveniences and problems of established safety-equipment by investigating the actual conditions for elderly people who use welfare services such as wheel chairs provided by care institutions. Suggestions will be made on how to improve the function and convenience of use to suit the needs of the elderly and how to create beautiful wheel chair safety-wear. Medical treatment helpers for the elderly were surveyed about the wearing conditions of wheel chair safety equipment. The present wheel chair safety equipment was shown to be aesthetically unpleasant; in addition, feelings of restriction and unpleasantness were noted (concerning the wearing of the equipment). In addition, there was no feeling of fixed stability. The wheel chair safety-wear that has been designed reflects the inconveniences and problems of current wheel chair safety equipment in material, design, and patterns along with the results of those surveys. Both objective and subjective tests compared the manufactured safety-wear with current equipment. According to the results, the new safety-wear is superior than existing ones.

기존철도 차륜/레일형상의 적합성 분석 (Compatibility Analysis of Wheel/Rail Profile on Conventional Railway)

  • 허현무;서정원;정흥채;구동회
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2004년도 춘계학술대회
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    • pp.934-939
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    • 2004
  • Railway wheel/rail contact conditions have an influence on dynamic behavior of rolling stock. If there are problems of incompatibility between wheel and rail, damages like wheel wear, wheel spalling, rail wear, etc are occurred. Especially wheel and rail profiles are important factor of vehicle curving performance, so compatibility study between wheel and rail has to be carried out preferentially, In this study, we have analyzed the compatibility between wheel and rail of KNR conventional line to improve the maintenance efficiency of wheel and rail. Thus we showed the results relating to wheel/rail geometric contact, vehicle running performances as the change of wheel/rail combination.

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전동차 차륜답면 마모에 따른 차량 진동 특성 영향 분석 (An Analysis on the Influence of Wheel Flange Wear on the Vibration of EMU)

  • 허현무;박준혁;유원희;박태원;양칠식
    • 한국철도학회논문집
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    • 제12권2호
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    • pp.230-235
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    • 2009
  • 전동차 차륜에 대한 마모 특성과 차륜의 마모가 차량 진동특성에 미치는 영향을 분석하고자 도심 곡선구간에서 운용되는 전동차를 대상으로 실험적 연구를 수행하였다. 차륜답면의 마모는 차륜 원형삭정 후 주행 초기(30,000km 이하)에 차륜 치수 및 등가답면구배 변화가 심한 직립마모 특성을 보이고 있다. 시험차의 누적주행거리가 증가함에 따라 차륜의 마모가 진전되고 그에 따른 차체의 진동 수준은 증가하는 경향을 보이고 있음을 확인하였다. 차체 진동 평균은 좌우, 상하방향 모두 "양호" 수준으로 평가되고 있으나 누적주행거리 증가에 따라 증가하여 "양호" 구간의 한계치에 이르고 있다. 특히, 차체 진동 최대 값은 더욱 뚜렷한 증가 특성을 보이고 있으며, 이는 불균일한 진동발생 가능성이 커진다고 예측할 수 있다.

곡선부 차륜/레일 접촉압력에 따른 레일마모진전 경향 분석 (Analysis of Rail Wear Rate according to Wheel/Rail Contact Pressure on Curved Track)

  • 성덕룡
    • 한국철도학회논문집
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    • 제20권4호
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    • pp.512-520
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    • 2017
  • 일반적인 철도에서는 차륜과 레일의 마찰력을 이용하여 열차가 주행하게 된다. 차륜과 레일 사이에는 접촉압력이 발생하게 되고, 차량의 중량, 속도, 사행동, 접촉점 등에 따라 접촉압력의 크기가 변화하게 된다. 본 연구에서는 곡선부 차륜/레일에 대한 유한요소해석을 통해 접촉특성을 분석하였으며, 구름접촉피로시험을 통해 접촉압력에 따른 차륜/레일의 피로손상 및 마모율을 분석하였다. 구름접촉피로시험결과, 일반 및 열처리레일은 차륜에 비해 마모율이 높았으며, 일반 및 열처리레일마모율은 일정한 반복횟수 이상에서 급격히 증가하는 것으로 분석되었다. 또한, 일반레일이 열처리레일 보다 약 7~15% 마모율이 높았으며, 접촉압력 900~1,500MPa 범위에서 접촉압력에 따른 레일마모율에 대한 회귀분석식을 제시하였다.

국내 철도 차륜/레일형상 조합에 따른 차량 동특성 분석 연구 (A Study on Dynamic Characteristics of the Rolling-stock for the Combination of Domestic Wheel/Rail Profiles)

  • 허현무;서정원;권석진;김남포
    • 한국철도학회논문집
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    • 제8권5호
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    • pp.483-489
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    • 2005
  • Railway wheel/rail contact conditions have influences on dynamic behavior of the rolling stock. If there are incompatibility problems between the wheel and rail, damages like wheel wear, wheel spalling, rail wear, etc are occurred. Especially wheel and rail profiles are important factors of vehicle curving performance, so compatibility studies between wheel and rail profiles have to be carried out preferentially. In this study, we have studied the compatibility between wheel and rail profiles of KNR conventional line to analyze the dynamic performances of the rolling-stock. Thus we showed the results relating to wheel/rail geometric contact, vehicle running performances as the change of wheel/rail combination.

비구면 평행연삭에서의 휠구면형상 창성오차 (Wheel curve generation error of aspheric grinding in parallel grinding method)

  • 황연;;이선규
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2005년도 추계학술대회 논문집
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    • pp.344-349
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    • 2005
  • This paper presents a geometrical error analysis of wheel curve generation method for micro aspheric surface machining using parallel grinding method. In aspheric grinding, wheel wear in process is crucial parameter for profile error of the ground surface. To decrease wheel weal parallel grinding method is adopted. Wheel and work piece (Tungsten carbide) contact point changes during machining process. In truing process of the wheel radius is determined by the angle and distance between wheel and truer. Wheel radius error is predominantly affected by vertical deviation between the wheel rotation center and the truer center Simulation for vertical error and wheel radius error shows same tendency that expected by geometrical analysis. Experimental results show that the analysis of curve generation method matches with simulations and wheel radius errors.

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철도차량 차륜의 기계적 특성 및 잔류응력평가 (Evaluation of Mechanical Characteristic and Residual Stress for Railway Wheel)

  • 서정원;권석진;이동형;전홍규;박찬경
    • 한국정밀공학회지
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    • 제31권9호
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    • pp.783-790
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    • 2014
  • Railway wheels and axles are the most critical parts of the railway rolling stock. The wheel carry axle loads and guide the vehicles on the track. Therefore, the contact surface of wheel are subjected to wear and fatigue process. The wheel damage can be divided into three types; wear, contact fatigue failure and thermal crack due to braking. Therefore, in the contact surface between the wheel and the rail, the materials are heat treated to have a specific hardness. The manufacturing quality of the wheel have a considerable influence on the formation of tread wear and damage. Also, the residual stress on wheel is formed during the manufacturing process is one of the main sources of the damage. In this paper, the mechanical characteristic and the residual stress according to wheel material have been evaluated by applying finite element analysis and conducting mechanical tests.