• Title/Summary/Keyword: welding plate

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Bucking Load Analysis of Spot-Welded Structures (점용접된 구조물의 좌굴하중해석)

  • 이현철;심재준;안성찬;한근조
    • Proceedings of the Korean Institute of Navigation and Port Research Conference
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    • 1999.10a
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    • pp.265-272
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    • 1999
  • This stability of a plate structure is very crucial problem which results in wrinkle and bucking. In this study, the effect of the pattern of spot-welding points of the two rectangular plates on the compressive and shear bucking load is studied with respect to the thickness, aspect ratio of plates and number of welding spots. Buckling coefficient of the plate not welded was compared with that of two plates with various thickness to extract the effect of thickness. The effect of number of welding spots are studied in two directions, longitudinal and transverse directions. The conclusions obtained were that the reinforcement effect was maximized when the aspect ratio was close to 1.75 at compressive load condition and that the effect of number of welding spots in transverse direction was larger than that in longitudinal direction at shearing load condition.

Analysis on the three-dimensional unstationary heat conduciton on the welding of thick plate by F. E. M. (有限要素法에 依한 厚板熔接時의 3次元 非定常熱傳導解析)

  • 방한서;김유철
    • Journal of Welding and Joining
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    • v.9 no.2
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    • pp.37-43
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    • 1991
  • In order to analyze the mechanical phenomena of three dimensional elato-plastic behavior caused by welding of thick plate, it is necessary to solve exactly the three dimensional unstationary heat conduction problem considering the moving effect of heat source and the temperature-dependence of material properties. In this paper, the three-dimensional unstationary heat conduction problem is formulated by using an isoparametric finite element method. Thereafter, the transient temperature distributions, according to time, of thick plate during welding are defined from the results calculated by the developed computer program.

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A Study on the Plug Weldability of 304 Stainless Steel (304 스테인리스강의 Plug 용접성에 관한 연구)

  • 황종근;장경복;강성수
    • Journal of Welding and Joining
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    • v.16 no.1
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    • pp.106-113
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    • 1998
  • In this study, the plug weldability of STS 304 was investigated. The parameters which influence plug weldability were pushing pressure of the plates, position of welding wire and composition of shielding gases. Among these factors, the composition of shielding gases and hole diameter of the upper plate were found to be the major factors influencing weld quality. To evaluate weldability, tensile shear strength of the plug welded specimen was measured and compared with tensile strength of butt welded specimen. Hardness was measured for both plug weld and butt weld. The microstructure of the weld metal and HAZ were also characterized.

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CW $CO_2$ Laser Beam Welding and Formability of Zn-Coated Steel Plates (아연도금강판의 CW $CO_2$ 레이저 용접 및 성형성)

  • Suh, J.;Han, Y.H.;Yoon, C.S.;Bang, S.Y.
    • Journal of Welding and Joining
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    • v.13 no.1
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    • pp.145-155
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    • 1995
  • Continuous wave C $O_{2}$ laser beam welding and formability of zinc coated steel plates were investigated. First, the optimal welding condition could be obtained in lap configuration by using the data for heat input, gap size and fracture behaviour. The gap size for fully-penetrated bead could be predicted by the gap model by Akhter et al. AIso, it was found that the joining efficiency was constant. Secondly, the butt welding of dissimilar materials (zinc coated steel plate and cold rolled steel plate) with different thicknesses was investigated. In the thickness range of 0.8-2.0 mm, the maximum welding speed of 10m/min was obtained. In the butt welding of two plates with thickness 2.0 mm and l.6mm, the maximum, welding speed of 6m/min was obtained, Finally. the forming results of butt-welded plates showed that the joining design was important to apply the laser welded blank in the automotive production.

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Development of 3D Laser Welding System (3차원 레이저 용접시스템 개발)

  • Kang H.S.;Suh J.;Lee J.H.;LEE M.Y.;Jung B.H.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.06a
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    • pp.932-935
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    • 2005
  • Three dimensional laser welding technology for light car body is studied. A robot, a seam tracking system and 4kW CW Nd:YAG laser are used for three dimensional robot laser welding system. The Laser system is used 4kW Nd:YAG laser(HL4006D) of Trumpf and the Robot system is used IRB6400R of ABB. The Seam tracking system is SMRT-20LS of ServoRobot. The welding joint of steel plate are butt and lap joint. The 3-D welding for Non-linear Tailored blank is performed after the observation experiments of bead on plate. Finally, the welding process for non-linear tailored blank and front side member is developed.

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Friction spot joining of dissimilar materials (마찰교반점용접을 이용한 이종재료의 접합)

  • Cheon, Chang-Geun;Kim, Teuk-Gi;Rajesh, S.R.;Kim, Heung-Ju;Jang, Ung-Seong
    • Proceedings of the KWS Conference
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    • 2007.11a
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    • pp.155-157
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    • 2007
  • The Friction spot dissimilar welding of galvanized steel/Al6061-T6 was performed to investigate the mechanical characteristics of the joints. The presence of thin film of aluminum oxide on the surface and melting of zinc in the coating, made substandard joint characteristics for dissimilar Friction spot joining(FSJ) performed with out removing the coating. Where as, for dissimilar FSJ of galvanized steel/Al6061-T6 after removing the coating, superior agitation and welding quality has been obtained for a configuration of galvanized steel as the upper plate and Al6061-T6 as lower plate. The results from tensile tests and microscopic examination for various combinations of the welding parameters have been presented.

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Evaluation of Process Parameter to Laser Welding of Solar Panel (태양열 집열판의 레이저용접을 위한 공정변수 평가)

  • Kim, Yong;Park, Ki-Young;Kim, Bu-Hwan
    • Laser Solutions
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    • v.14 no.4
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    • pp.9-13
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    • 2011
  • The solar panel that consists of copper plate and copper tube was successfully welded by ultrasonic seam welding. However it was not only expensive the copper material but also ultrasonic welding has many problem such as high error rate, difficulty of dissimilar material welding, noise, etc. At this study, the laser welding of solar panel with aluminum plate instead of copper. The welding were carried out with the pulsed Nd:YAG laser and the weld bead geometry was measured with the variation of pulse energy. Consequently, there was no difference between the ultrasonic and the laser welding on the performance of heat transfer capacities. Also the formation of intermetalic compound such as CuAl2 was increased with the pulse energy.

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Studies on the Improvement of Butt Welding Characteristic of Polyethylene Pipes (PE 이중벽관의 맞대기 융착 용접 강도 향상에 관한 연구)

  • An, Ju-Seon;Lee, Kyng-Won;Kim, Jae-Sung;Lee, Bo-Young
    • Journal of Welding and Joining
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    • v.29 no.1
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    • pp.85-89
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    • 2011
  • Waste water is disposed to sewage disposal plant by underground PE double wall pipes. Various processes have been introduced to join PE pipes, but most of these methods have many disadvantages such as costs, lack of reliability and difficulties in joining, etc. Recently butt welding has been paid much attention to joint PE pipes as this process has many advantages such as cost, safety and reliability. In this study, newly developed heat plate, a patent-pending heat plate with a groove, was used to butt-weld PE double wall pipes with different misalignment gaps to simulate real underground conditions, and the butt welding temperature of PE pipe was determined by thermal analysis (Thermal Gravimetric Analysis, Differential Scanning Calorimetry and Dynamic Mechanical Analysis). The resulting joining characteristics of double wall pipes were compared with those from a conventional heat plate, in terms of stiffness, flattening and leakage tests. The results from the stiffness and flattening test showed that there were no big differences between the butt-welded joints made from these two plates. From the leakage test, although PE pipes welded with a conventional heat plate did leak below the required test conditions (10 min. at 0.75kgf/cm2), the pipes welded with a patent-pending grooved heat plate did not show any leakage even at a pressure 1.5 times higher than the required conditions. It was noted that by utilizing a grooved heat plate more complete fusion at the pipe joints could be obtained, which in turn induced a high quality joints.

STUDY ON HIGH SPEED WELDING IN GTA WELDING PROCESS

  • Cui Li;Jeong, Ho-Shin;Park, Byung-Il;Kim, Sung-Kab
    • Proceedings of the KWS Conference
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    • 2002.10a
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    • pp.89-93
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    • 2002
  • A study of noticeable improvement in welding speed in thin-plate Type 304 stainless steels gas tungsten arc (GTA) welding was investigated. The welding speeds were increased to more than 3m/min, up to 8m/min. During the welding, Direct Current Straight Polarity (DCSP) and pulsed current GTA welding processes were carried out, respectively. The appropriate high speed welding parameters were established while achieving a high quality weld. After this, Erichsen test and tensile test were performed. The results obtained wert summarized as following: ultra high speed welding for thin-plate Type 304 could be satisfactorily welded with high speed from 3m/min to 8m/min in both DCSP and pulsed GTA welding; Increasing welding speed was found to decrease the ductility, tensile strength md elongation of welded joint; The optimal frequency would be 200Hz-500Hz for high speed welding in pulsed current welding; DCSP welding could obtain the better results of Erichsen test and tensile test than those of pulsed current welding obtained.

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Experimental Test on the Effect of Onsite Welding of Steel Plates for a Joint Between Concrete Columns and a Steel Belt Truss

  • Shim, Hak Bo;Yun, Da Yo;Park, Hyo Seon
    • International Journal of High-Rise Buildings
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    • v.9 no.2
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    • pp.155-166
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    • 2020
  • To connect exterior reinforced concrete (RC) columns with the steel belt truss, the gusset plates are welded to the steel plates embedded in the RC column. Then, the concrete around an embedded plate is very likely to be damaged by the heat input from a long-time (6 to 48 hours) welding of the embedded and gusset plates at a joint between RC columns and steel belt truss. However, very few studies have assessed the concrete damage caused by the welding heat between embedded and gusset plates, and no clear onsite solution has been found. In this paper, experimental tests have been carried out on 4 full-scale specimen to analyze the effect of long-time (about 6 hours) onsite welding (1-side welding and 3-side welding) between a gusset plate and an embedded plate in high strength concrete with compressive strength of 55 MPa and 80 MPa on RC columns. The effect of the long-time welding heat of embedded and gusset plates, which are used in real high-rise building construction sites, on concrete is analyzed in terms of the following three items: 1) temperature distribution, 2) pattern and characteristics of cracks, and 3) effect of the cracks on the compressive strength of RC column. Based on the experimental results, even though the heat input up to about 150? from the long-time onsite welding on the high-strength concrete column for the joint could result in concrete cracks in a radial form, it is found that the welding cracks have no effect on the axial stiffness and strength of the concrete column.