• Journal of the Korean Society of Manufacturing Technology Engineers
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• v.20 no.5
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• pp.570-575
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• 2011

Ultrasonic metal welder is consisted of power supply, transducer, booster, and horn. Precise designing is required since each parts' shape, length and mass can affect driving frequency and vibration mode. This paper analyzed Cu sheet deposition characteristics using ultrasonic metal welder and tension tester. A horn suitable for 40,000Hz was attached to the ultrasonic metal welder in order to weld Cu plates. The Cu sheet welding was done with different amplitude, pressure, and welding time, and its maximum tension was measured with tension tester. Maximum tension of 153.87N was obtained when the pressure was 2.0bar, amplitude was 80%, and welding time was 0.30s. Therefore, excessive welding condition negatively influences maximum tension measurement result.

• Journal of the Korean Society of Manufacturing Technology Engineers
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• v.24 no.1
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• pp.31-37
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• 2015

A laser line welder using a solid-state laser (Yb:YAG) has been manufactured for joining ultra-thin cold-rolled steel coils in steelworks. The coils to be welded primarily range from 0.15 to 0.3 mm in thickness and 800 to 1,100 mm in width. Because the steel plate is extremely thin, it is very important to control the stop positions of the clamp at cutting and welding points. In this study, both hydraulic proportional control valves and LVDT sensor embedded cylinders were used to precisely control and monitor the positions of clamps with complementary stoppers. As a result, the positions could be controlled within an error of ${\pm}30{\mu}m$. Erichsen cupping tests on the welded joints show that the Erichsen index ranges from 4.4 to 4.6 mm. Furthermore, the tensile strength of welding points is comparable to that of the base metal.

• Proceedings of the Korean Society of Laser Processing Conference
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• 2004.10a
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• pp.44-49
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• 2004

• The Journal of the Korea institute of electronic communication sciences
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• v.9 no.10
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• pp.1071-1078
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• 2014

Recently, information providing service using Big Data is being expanded. Big Data processing technology is actively being academic research to an important issue in the IT industry. In this paper, we analyze a skilled pattern of welder through Big Data analysis or extraction of welding based on R programming. We are going to reduce cost on welding work including weld quality, weld operation time by providing analyzed results non-skilled welder. Welding has a problem that should be invested long time to be a skilled welder. For solving these issues, we apply connection rules algorithms and regression method to much pattern variable for welding pattern analysis of skilled welder. We analyze a pattern of skilled welder according to variable of analyzed rules by analyzing top N rules. In this paper, we confirmed the pattern structure of power consumption rate and wire consumption length through experimental results of analyzed welding pattern analysis.

• The Journal of the Korea institute of electronic communication sciences
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• v.6 no.6
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• pp.897-902
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• 2011

This study incorporates a welder and a generator as needed while using the generator to be used as a welder is to configure the system. As such, in order to offer an integrated system to prevent the rapid charging process to manage the power state information, system configuration is the most important. Ideally, the random controls the flow of charge is ideal for that. When charging is good as long as possible, less current. However, In this study, the most ideal fusion welder and generator as required by the generator or welder can be used as a system is proposed. Specifically, the damage can be caused by carelessness, so short-circuit protection, overload protection, reverse polarity protection, automatic charging system is all about, including the ability to adjust.

• Proceedings of the KIPE Conference
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• 2016.07a
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• pp.40-41
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• 2016

The inverter resistance welder requires AC/DC converter of high efficiency because the converter changes a commercial ac power source to low voltage dc power source. Harmonic components that occur in the conversion process of converter decrease system power factor and deal great damage in electric power system. To improve such problems, this paper proposes a high efficiency AC/DC converter for inverter resistance welder. The switching devices in the proposed converter are operated by soft switching technique using a new quasi-resonant circuit. As a result, the proposed AC/DC converter obtains low switching power loss and high efficiency.

• Proceedings of the KIEE Conference
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• 2004.11c
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• pp.114-116
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• 2004

The temperature profile control issue in the resistive welder for the electronic parts is discussed. The average current of the welder tip depends on the phase(on-time) of the AC power and the tip temperature maintains or increases/decreases depending on the integral of the current square and heat loss, The basic PID control algorithm with thermo-couple feedback is difficult to track the temperature profile for various parts and optimal gain changes much. So constant gain PID algorithm is not enough to cover various electronic parts welding and a Fuzzy-PID automatic gain tuning algorithm is devised and added to conventional PID algorithm and this hybrid control architecture is implemented and the experimental results are shown.

• Proceedings of the KIEE Conference
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• 1997.07f
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• pp.2155-2158
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• 1997

This paper describes the performance improvement of dc TIG (Tungsten Inert Gas) welder. The TIG welder consists of single phase full bridge IGBT inverter which incorporates the high frequency transformer, the boost converter for improving the input power factor, and the arc start system. The arc will be generated without fail even when the extension cable between the torch and the power source is 100m long. In addition, the arc start system with a short dc output voltage will generate less EMI noise than the traditional arc start system with a high frequency output voltage. To demonstrate the practical significance of the proposed methods, some simulation studies are presented.

• Proceedings of the KIEE Conference
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• 2008.10a
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• pp.73-74
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• 2008

This paper analyses current densities induced inside a worker using AC arc welder when he wear a protective with double shielding cloth. Applying the boundary element method, we calculate current densities induced in organs inside a worker in case he was located at 1[cm] far from a power cable of AC arc welder. As results of study, we fined aa protective cloth, which has high permeability in inner layer and high conductivity in outer layer, can give a higher shielding efficiency.

• Proceedings of the KIEE Conference
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• 2008.07a
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• pp.1343-1344
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• 2008

This paper analyses current densities induced inside a worker using AC arc welder when he wears a protective cloth. Applying the boundary element method, we calculate current densities induced in organs inside a worker in case he was located at 1[cm], 15[cm], 20[cm] far from a power cable of AC arc welder. As results of study, we find a maximum current density induced in all organs may be lower than 10[$mA/cm^2$] if he wears a protective cloth. We also know high permeability materials can lower current density more than high conductivity materials.