• Title/Summary/Keyword: welder

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A Study on Arc Welder of Inverter for Energy Saving in Power Station (발전소용, 인버터에 의한 절전형 아크용접기에 관한 연구)

  • Yoon, Byung-Do;Kim, Yoon-Ho;Kim, Ki-Yong;Jung, Jae-Ruon;Kim, Chan-Ki;Lee, Jong-Sun
    • Proceedings of the KIEE Conference
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    • 1993.11a
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    • pp.157-159
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    • 1993
  • Recently, in the industrial applications, accurate arc control for welding machine are developed. This paper describes arc control of inverter-fed arc welding machine, and efficiency of inverter-fed arc welding machine. It is shown that the arc pressure and are stiffness of the pulse arc nay be as much as several times that of the equivalent dc are. Finally, the theoretical predictions are compared with test. The potential of such a welding machine is also described.

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Second-Order REML for Random Effects Models

  • Ha, Il-Do;Cho, Geon-Ho
    • Journal of the Korean Data and Information Science Society
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    • v.12 no.1
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    • pp.19-25
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    • 2001
  • Random effects models which describe the dependence via random effects in various correlated data have recently received considerable attention in the biomedical literature. They include mixed linear models (MLMs), generatized linear mixed models (GLMMS) and hierarchical generalized linear models (HGLMs). For the inference Lee and Nelder (2000) proposed the first-and second-order REML (restricted maximum likelihood) methods based on hierarchical-likelihood of tee and Welder (1996). In this paper, for Poisson-gamma HGLMs the new methods are theoretically compared with marginal likelihood methods and both methods are illustrated by two practical examples.

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Establishment of Conditions for Ultrasonic Welding of Cu sheet (Cu 박판에 대한 초음파 용착 조건 확립)

  • Seo, Jeong-Seok;Park, Dong-Sam
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.19 no.2
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    • pp.282-287
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    • 2010
  • This paper gives a description of an experimental study of the ultrasonic welding of metals. In ultrasonic metal welding, high frequency vibrations are combined with pressure to join two materials together quickly and securely, without producing significant amount of heat. Ultrasonic metal welder consists of Transducer, Booster, and horn that are designed very accurately to get the natural frequencies and vibration mode. In this study, The horn was designed and analyzed the natural frequency by the modal analysis and harmonic analysis. And using a fiber optic sensor, we measured the amplitude and analyzed the Fast Fourier Transformed result. Using the horn, Ultrasonic metal welding between Cu sheet and Cu sheet of 0.1mm thickness was accomplished under the optimal conditions of static pressure 0.15MPa, vibration amplitude 30% and welding time of 0.28s. This result can be used for ultrasonic metal welding in manufacturing industry.

Polymer Replication Using Ultrasonic Vibration (초음파진동에너지를 이용한 고분자 마이크로구조물의 성형)

  • Yu, Hyun-Woo;Lee, Chi-Hoon;Ko, Jong-Soo;Shin, Bo-Sung;Rho, Chi-Hyun
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.32 no.5
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    • pp.419-423
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    • 2008
  • A new polymer replication technology using ultrasonic vibration is proposed and demonstrated. A commercial ultrasonic welder has been used in this experiment. Two different types of nickel molds have been fabricated: pillar type and pore type microstructures. Polymethyl methacrlylate (PMMA) has been used as the replication material and the optimal molding time was 2 sec and 2.5 sec for pillar-type and pore-type micromolds, respectively. Compared with the conventional polymer micromolding techniques, the proposed ultrasonic micromolding technique has the shortest processing time. In addition, only contact area between micromold and polymer substrate is melted so that the thermal shrinkage can be minimized. The fabricated PMMA microstructures have been very accurately replicated without vacuum. The proposed ultrasonic molding technique is a good alternative for high volume production.

Design of High-Frequency Induction Heating Welder for Synthetic Resin Sheet (합성수지 소재 접착을 위한 고주파 유도가열 접착기 설계)

  • 추연규;김현덕;장우환
    • Proceedings of the Korean Institute of Information and Commucation Sciences Conference
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    • 2003.10a
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    • pp.805-808
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    • 2003
  • 기존에 적용중인 유전가열 합성수지 접착기술의 경우 진공관 소자를 사용하여 10MHz 대역 이상의 스위칭 주파수를 사용하고, 유전손실이 비교적 높은 PVC 소재에 제한적으로 적용해 왔다. 다른 합성수지 소재에 비해서 유전손실이 낮은 친환경적인 소재에 대해서는 적용이 어려운 기술인 관계로 최근들어 부각되는 친환경적 소재의 적용 확대로 인하여 기존 유전가열 방식의 접착기술은 한계에 접하고 있다. 본 논문에서는 고주파 유도가열 관련 기술을 응용하여 친환경적인 합성소재의 직접가열의 문제점을 간접가열에 의한 온도제어를 적용하여 고주파 유도가열 접착기를 설계하였다.

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Study on the pulse current control of the inverter TIG welder (인버터 TIG 용접기의 펄스전류 제어에 관한 연구)

  • 서문준;김규식;원충연;민명식;최규하;목형수
    • Proceedings of the KIPE Conference
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    • 1998.07a
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    • pp.154-157
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    • 1998
  • In this paper, the inverter TIG(Tungsten Inert Gas) welding system with high power efficiency by means of pulse current control of welding process is presented. In TIG welding, pulse current control is utilized in order to attain less apatter and high welding performance. The four factors which determine the welding performance of the pulse current are frequency, base current, peak current, and peak current duty current, and peak current duty ratio. In this paper, we analyze these factors should be controlled to achieve minimum power input. To demonstrate the practical significance of our results, we present some experimental results as well as simulation results.

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A study on friction welding of 2024 aluminium (2024 알루미늄의 마찰용접에 관한 연구)

  • 송오성;강춘식
    • Journal of Welding and Joining
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    • v.8 no.3
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    • pp.24-30
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    • 1990
  • 2024 Aluminium was welded by domestic manufactured continuous type friction welder. The problems and optimum condition were studied in 2024 Al-2024 Al cases. Mechanical tests and microstructure analysis were studeid. Interfacial temperature of welding was predicted by FDM. The obtained results are as follows: 1) In case of Al-Al, the optimum condition range was wide. 2) At the boundary zone, fine recrystallized zone was not harmful to the mechanical property and no growth of precipitation was observed. 3) In case of Al-Al, temperature gradient can be predictedby FDM and heat input can be taken as weld parameter.

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Performance Assessment of Fume Extracting Welding Gun (흄토치 성능 평가에 관한 연구)

  • Choi, Chan-Ki;Kim, Tae-Hyeung;Ha, Hyun-Chul;Won, Jung Il
    • Journal of Korean Society of Occupational and Environmental Hygiene
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    • v.9 no.2
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    • pp.90-99
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    • 1999
  • Fume extracting welding gun is one of the promising options for reducing the welder's fume exposure. The performance of the gun was assessed on the basis of capture efficiency. Capture efficiencies were measured in a test chamber recommended by American Welding Society. The overall capture efficiency was turned out to be above 95%. But it did not include the effect of crossdraft existing in the real work environment because all experiments were conducted in a closed chamber. It thus needs more work in the future. In addition, the future directions for improving the pres ent commercial techniques of the gun were discussed.

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Technology on Arc Welding Machine of Aluminum by Digital Control (디지털 제어를 이용한 알루미늄 아크 용접기의 기술현황)

  • Lee, Chang-Je;Kim, Yu-Chan;Kim, Jong-Do
    • Journal of Welding and Joining
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    • v.31 no.1
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    • pp.26-32
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    • 2013
  • Recently, welding technology of nonferrous metals which were difficult to implement by arc welder has become available through digitalization of arc welding machine. Among them, the welding quality improvement of aluminum welding is very noticeable. These results increase the arc stability by controlling arc current and voltage waveform precisely, and control wire feed speed by synchronizing with arc current which the feed rate of filler wire is controlled by a precise motor control of servomotor and not by a simple constant speed feeding. Not only through the hardware digitalization of arc welding machine but also through advance of software of arc welding, it became possible to implement a certain level of welding quality by a simple operation. These led to CMT welding process implementation which requires low heat input than current arc welding and highly increased the applicability of the aluminum welding.