• Title/Summary/Keyword: welded structures

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A new replaceable fuse for moment resisting frames: Replaceable bolted reduced beam section connections

  • Ozkilic, Yasin O.
    • Steel and Composite Structures
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    • v.35 no.3
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    • pp.353-370
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    • 2020
  • This paper describes a new type of replaceable fuse for moment resisting frames. Column-tree connections with beam splice connections are frequently preferred in the moment resisting frames since they eliminate field welding and provide good quality. In the column-tree connections, a part of the beam is welded to the column in the shop and the rest of the beam is bolted with the splice connection in the field. In this study, a replaceable reduced beam section (R-RBS) connection is proposed in order to eliminate welding process and facilitate assembly at the site. In the proposed R-RBS connection, one end is connected by a beam splice connection to the beam and the other end is connected by a bolted end-plate connection to the column. More importantly is that the proposed R-RBS connection allows the replacement of the damaged R-RBS easily right after an earthquake. Pursuant to this goal, experimental and numerical studies have been undertaken to investigate the performance of the R-RBS connection. An experimental study on the RBS connection was used to substantiate the numerical model using ABAQUS, a commercially available finite element software. Additionally, five different finite element models were developed to conduct a parametric study. The results of the analysis were compared in terms of the moment and energy absorption capacities, PEEQ, rupture and tri-axiality indexes. The design process as well as the optimum dimensions of the R-RBS connections are presented. It was also demonstrated that the proposed R-RBS connection satisfies AISC criteria based on the nonlinear finite element analysis results.

Fatigue Life Evaluation of Motor Block Bracket Units for KTX-Sancheon Trains (KTX-산천 열차용 모터 감속기 고정대의 피로 수명 평가)

  • Lee, Chan-Woo;Lee, Dong-Hyong
    • Journal of the Korean Society for Precision Engineering
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    • v.29 no.6
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    • pp.626-631
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    • 2012
  • In this study, fatigue life of the motor block bracket units for KTX-Sancheon trains was assessed. Design evaluation for railway structures was performed based on the UIC 566 regulation, and test and evaluation of fatigue life in welded parts was performed in accordance with standard ERRI B 12/RP17 and ERRI B 12/RP60. The actual vehicle dynamic stress testing was executed in KTX-Sancheon service line with the service operating speed. The dynamic stress was measured with commercial data acquisition system (MGC plus). The cumulative damage was evaluated by applying standard BS 7608 - Class F and cycle counting was used rain-flow counting method. As a result, the motor block bracket units for KTX-Sancheon trains was designed to fit the regulation and the safety of fatigue life for 30 years, assuming that KTX-Sancheon trains travels 600,000km annually, were confirmed under current operating conditions.

Effects of Heat-treatment Parameters on Mechanical Properties of A3003 Al Alloy Tubes for Heat-exchangers by High Frequency Induction Welding (고주파유도 용접된 A3003 알루미늄합금 튜브의 기계적 특성에 미치는 열처리조건의 영향)

  • Gook, Jin-Seon;Yoon, Dong-Ju;Kim, Byung-Il
    • Journal of the Korean Society for Heat Treatment
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    • v.19 no.3
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    • pp.156-162
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    • 2006
  • The aim of this study is to investigate the full annealing parameter for A3003 Al alloy welded tubes. The A3003 Al alloy tubes with 34 mm in external diameter and 1.3 mm in thickness for OPC drum were manufactured by high frequency induction welding with the V shaped convergence angle $6.7^{\circ}$ and power input 50 kW. The tensile and yield strength decreased with increasing the annealing temperature and time remarkably, but elongation increased remarkably. Vickers hardness in welds and base metal decreased with increasing the annealing temperature and time remarkably. In a certain experimental condition, the welds line in A3003 alloys disappeared at $520^{\circ}C$ for 4hr because of the same mechanical properties and structures between welds and base metal.

Simulations of PEC columns with equivalent steel section under gravity loading

  • Begum, Mahbuba;Ghosh, Debaroti
    • Steel and Composite Structures
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    • v.16 no.3
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    • pp.305-323
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    • 2014
  • This paper presents numerical simulations of partially encased composite columns (PEC) with equivalent steel sections. The composite section of PEC column consists of thin walled welded H- shaped steel section with transverse links provided at regular intervals between the flanges. Concrete is poured in the space between the flanges and the web plate. Most of the structural analysis and design software do not handle such composite members due to highly nonlinear material behavior of concrete as well as due to the complex interfacial behaviour of steel and concrete. In this paper an attempt has been made to replace the steel concrete composite section by an equivalent steel section which can be easily incorporated in the design and analysis software. The methodology used for the formulation of the equivalent steel section is described briefly in the paper. Finite element analysis is conducted using the equivalent steel section of partially encased composite columns tested under concentric gravity loading. The reference test columns are obtained from the literature, encompassing a variety of geometric and material properties. The finite element simulations of the composite columns with equivalent steel sections are found to predict the experimental behaviour of partially encased composite columns with very good accuracy.

Improvement of the behaviour of composite slabs: A new type of end anchorage

  • Fonseca, Alexandre;Marques, Bruno;Simoes, Rui
    • Steel and Composite Structures
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    • v.19 no.6
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    • pp.1381-1402
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    • 2015
  • The application of composite steel-concrete slabs with profiled steel sheeting has increased, due to the various advantages in relation to reinforced concrete slabs such as, the reduced thickness, the reduced amount of lost formwork needed, as well as the speed of execution. The loss of longitudinal shear resistance is, generally, the governing design mode for simply supported spans of common lengths. For common distributed loadings, the composite behaviour is influenced by the partial shear connection between the concrete and the steel sheeting. The present research work is intended to contribute to improving the ultimate limit state behaviour of composite slabs using end anchorage. Eurocode 4, Part 1.1 (EN 1994-1-1) provides an analytical methodology for predicting the increase of longitudinal resistance, achieved by using shear studs welded through the steel sheeting as the end anchorage mechanism. The code does not supply an analytical methodology for other kinds of end anchorage so, additional tests or studies are needed to prove the effectiveness of these types of anchorage. The influence of end anchorage mechanisms provided by transverse rebars at the ends of simply supported composite slabs is analysed in this paper. Two experimental programmes were carried out, the first to determine the resistance provided by the new end anchorage mechanism and the second to analyse its influence on the behaviour of simply supported composite slabs.

A study on Fairing System for Traveling Noise Reduction in Urban Subway (도시철도 운행소음 저감용 훼어링시스템 연구)

  • Choi, Sang-Chun;Jang, Won-Rak;Ho, Kyoung-Chan
    • Proceedings of the KSR Conference
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    • 2009.05a
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    • pp.659-666
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    • 2009
  • As the density and height of the buildings nearby subway lines get higher, the unprecedented residents' appeals for noise are on the rise. Furthermore, in accordance with the revision of enforcement regulations on the Noise and Vibration Control Act, the night time noise standards have been reinforced by 5dB effective on January 1st 2010 and the appropriate measures shall be taken accordingly. For the settlement of the public grievances against noise and vibration generated on tracks in at-grade and elevated section, the installation of continuously-welded-rail, rail lubrication system, improved fastening system and higher noise barrier is currently executed. Nevertheless, the noise and vibration levels in some areas are still exceeding the limits required in the regulation. Among the measures, an installation of higher noise barrier or noise tunnel seems to be the most effective way; however, it has limitations owing to the structural stability of existing elevated structures. The paper in consideration of the local conditions and foreign practices discusses the installation of fairing system under the train body as an noise insulation panel in order to reduce the rolling noise and under-carriage noise. Based on the result of this study, a performance verification test during actual train operation is in progress for further study.

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Bead Shape and Conditions of Friction Stir Processing to Improve Fatigue Strength (피로강도 향상을 위한 표면마찰교반법의 가공조건 및 비드형상)

  • Park, Jeong-Ung;An, Gyu-Baek;Kim, Heung-Ju;Jo, Byeong-Cheol
    • Journal of Welding and Joining
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    • v.31 no.4
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    • pp.73-79
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    • 2013
  • Burr grinding, Tungsten Inert Gas (TIG) dressing, ultrasonic impact treatment, and peening are used to improve fatigue life in steel structures. These methods improve the fatigue life of weld joints by hardening the weld toe, by improving the bead shape, and by creating the compressive residual stress. In this study, a new post-weld treatment method improving the weld bead shape and metal structure at the welding zone using Friction Stir Processing (FSP), a welding process, is proposed to enhance fatigue life. For that, a pin-shaped tool and processing condition employing Friction Stir Processing (FSP) is established through experiments. Experimental results revealed that fatigue life is improved by around 50% compared to as-welded fatigue specimens by reducing the stress concentration at the weld toe and by generating a metal structure finer than that of flux-cored arc welding (FCAW).

Study on Optimum Welding Position between Shell and Cylinder based on SEA. (SEA를 이용한 쉘과 실린더의 최적 용접 조건에 관한 연구)

  • 안병하;이장우;양보석
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2003.05a
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    • pp.969-972
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    • 2003
  • The overall aim of this paper is to determine coupling loss factor of welding point between shell and cylinder using loss factor and structural loss factor. For this purpose, two kinds of loss factor were adopted. One is loss factor of each sub structure, another is structural loss factor based on the complex welded or assembled structure. Using these two parameters, it is possible to derive the coupling loss factor which represent characteristic condition of SEA theory. Coupling loss factor of conjunction in complex structure was expressed as power balance equation. The derived equation for a coupling loss factor has been simplified on the assumption of one way(nl- directional) power flow between multi-sub structures. Using these conditions, it is possible to find the equation of coupling loss factor expressed as above two loss factors. To check the effectiveness of above equation, this paper used two stage application. The first approach was application between simple cylinder and shell. The next was adopted rotary compressor. Rotary compressor has three main conjunctions between shell and internal vibration part. This equation was applied to find out the optimum welding Point with respect to reduce the noise propagation. It shows the effective tool to evaluate the coupling loss factor in complex structure

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Study on a Residual Stress Reduce in Laser Welding Process using Ti6Al4V (티타늄 합금의 레이저 용접 공정 시 잔류 응력 저감 방안에 대한 연구)

  • Lee, Wooram;Park, Taesung;Park, Ikkeun
    • Journal of Welding and Joining
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    • v.34 no.6
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    • pp.35-41
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    • 2016
  • The experimental study has been performed through residual stress using the Ti6Al4V, investigate the effect of laser shock peening on laser welding process residual stress of Ti6Al4V welds in a reduce safety weld zone. This research evaluated the effects of shock waves from laser shock peening with a pulsed Nd:YAG laser on Ti6Al4V welding specimens, through the analysis of the residual stress of the specimens. The residual stress could be formed by the depth of 1 mm if the proposed method of reducing the residual stress is performed in the optimal condition. The welded structures and products during the production process increase the mechanical property of repeated stress, which could be expected to extend the fatigue life of the structure.

Effect of the Groove Shape of Ultra Thick Box-Column with Center Segregation under High Heat Input for Corner Welding (중심 편석층이 있는 극후판 박스-칼럼의 대입열 코너이음 용접시 그루브 형상의 영향)

  • 최원규;이종봉;권영두;구남서
    • Journal of Ocean Engineering and Technology
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    • v.16 no.2
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    • pp.72-79
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    • 2002
  • In this study, time-dependent distributions of temperature and stresses, in the box-column welded from ultra thick plates with center segregation, has been analyzed by the commercial finite element package SYSWELD+, for several types and angles of groove. The major points of investigation are the optimum type and angle of groove that minimize weld stress specially at the center segregation, as well as temperature distribution, residual stresses and changes in the mechanical properties. The results can be summarized as follows; 1) Generally the thermal cycle at the root of groove exhibits relatively rapid cooling pattern, however, most of the other part weldment have a slow cooling pattern in all groove types. 2) Most of the micro-structures of weldment are composed of ferrite and pearlite, meanwhile we could find martensite and bainite locally a the root of the groove. 3) Optimum groove type for high heat input welding of box-column corner is a double groove type, and the optimum angle for the groove is 30~$45^{\circ}$ that minimize deformation and weld stress at the center segregation.