• 제목/요약/키워드: weldability

검색결과 590건 처리시간 0.039초

하이드로포밍용 열연강재의 레이저 용접성 및 기계적 특성 (Laser weldability and mechanical behavior of hot rolled steels for hydroforming applications)

  • 이원범;이종봉
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 2003년도 춘계학술발표대회 개요집
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    • pp.84-86
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    • 2003
  • The laser welding and its analysis of thin-sheet carbon steels were carried out with high power CO$_2$1aser. Bead on plate welding of thin sheet was examined to investigate the effect of weld variables of laser welding, and to obtain optimum welding condition. Butt-welding was also carried out to show the effect of gap on the laser weldability of thin sheet. At high welding speed, the partial penetration was obtained by low heat input. Otherwise, porosity was formed in the bead at low weld speed because of too many heat input. The maximum gap tolerance on laser welding was observed to be about 0.2mm. This gap size has good relationship with beam size of laser spot(about 0.3mm). The formability of welded sheet was about 80% value of base metal and the gap size has not affected on the formability, although weld quality is dependent on the gap size.

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자동차용 알루미늄도금 강판의 용접성(II) (도금조건이 레이저용접 품질에 미치는 영향) (Weldability of Aluminized Sheet Steels for Automobile Application(II) (Effect of Coating Conditions on Laser Weld Quality))

  • 김기철;차준호;이조영
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 2003년도 춘계학술발표대회 개요집
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    • pp.102-104
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    • 2003
  • Laser weldability of aluminized steels of 0.8mm thick has been investigated. Test materials were cut from the commercial steels that were produced at the Coating Mill of POCOS. Test coupons for welding were prepared by using a conventional shearing machine and no additional edge treatment was peformed. Nd:YAG laser welding system was mainly applied to make weld specimens. Test results revealed that almost no spattering was observed even though the welding was peformed with no overlap joint clearance. Bead quality of aluminized steel laser weld was smooth and stable. According to x-ray inspection results, it was proved that the laser welds of aluminized steels were metallurgically defect free.

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Nd:YAG 레이저를 이용한 자동차 언더바디 센터플로어에 대한 용접성 검토 (A Study on the Weldability for Automobile Under body Center floor with Nd:YAG laser)

  • 유상현;김관희;윤재정;유효정;김성세
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 2007년 추계학술발표대회 개요집
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    • pp.199-202
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    • 2007
  • The center floor is a part of underbody of cars. The assembling method is mostly a resistant spot welding. But the resistant spot welding has many demerits in productivity such as low welding speed, large spatter occurring, hard to verify the welding quality. The laser welding has many merits such as high welding speed, high static and dynamic weld strength. So the laser welding has been studied to substituted the resistant spot welding. Therefore, in this study, as a pre-evaluation stage for replacing the resistance spot welding with laser in production of automobile parts, the weldability of cold rolled and zinc coated steel sheets is studied and also evaluated the weld strength by the tensile shear test. And the shape of weld bead appearances and micro structure of the weld bead section is also evaluated.

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표면조도처리 강판의 점용접성에 관한 고찰 (The Resistance Spot Weldability of surface roughness textured cold-rolled steel sheet)

  • 김기홍;박상순;박인철;김성원;신병현;최영민;박영도
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 2007년 추계학술발표대회 개요집
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    • pp.342-344
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    • 2007
  • The resistance spot weldability of surface textured cold-rolled steel sheet was evaluated. One steel sheet(T4.5) showed reduced electrode life with less than 2000 welds, and all other steel sheets(E2.2, E4.5, T2.2) made more than 2500 welds. The carbon imprint test revealed that there is sudden electrode diameter increase around 1700 welds. It is believed that the increased electrode diameter decreased current density, and resulted in decreasing weld electrode life due to small weld button size. It is considered that surface roughness difference may attribute to heating during weld cycle and reduced the weld electrode life.

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자동차용 극저탄소 냉연강판의 Mash Sem TB를 이용한 용접시 특성에 관한 연구 (A study on characteristics of Mash Seam TB weld in ultra-low carbon steel applied on automotive body)

  • Han, Chang-Woo;Lee, Chang-Hee
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 2001년도 춘계학술발표대회 개요집
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    • pp.189-191
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    • 2001
  • This study introduces the new way for the evaluation criteria of the Mash-Seam Tailored Blank weldability, The materials used are low carbon automotive galvanized and high strength steels and the evaluation of weldability are examined with various thickness. Welding tests were conducted for both similar thickness and dissimilar thickness cases. The criteria developed for optimum welding conditions were based on the relationship among results of die press forming test, weld transverse tensile test, Erichsen test and microhardness measurements. The application of the developed criteria(fracture ratio, strength ratio, etc) in obtaining optimum welding condition revealed that a weld which satisfied ant of the criteria did not fracture during actual die press test.

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팁 선단에 중공이 있는 전극을 이용한 스패터 저감 스폿 용접에 관한 연구 (A Study of Spot Welding Process to Reduce Spatter with the Hollow Tip)

  • 전정상;이세헌
    • Journal of Welding and Joining
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    • 제27권4호
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    • pp.44-48
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    • 2009
  • In automotive company, a lot of researchers have investigated for the spatterless welding process during last two decades. A spatter influences on the product quality such as strength and surface states. In this paper, a hollow tip is proposed for spatterless process. An optimal size of electrode hole is obtained from a weldability evaluation of each hole diameter. Through the cross section analysis, a phenomenon that molten metal moves in the hole which located between two workpiece is observed, and this makes spatterless welding process even though current is higher. Finally, widely acceptable weld area in lobe curve is obtained by using hollow tip as compare with conventional no hollow tip. In this paper, spatterless resistance spot welding with improvement weldability and productivity is proposed by using hollow tip.

항복강도 690MPa급 전자세용 FCA 용접와이어 개발에 있어 용접 입열의 영향 평가 (Effects of Heat Inputs on the Mechanical Properties of FCA Weldment of YP 690MPa Grade Steels)

  • 조영주;서대곤;신용택
    • Journal of Welding and Joining
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    • 제34권6호
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    • pp.11-15
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    • 2016
  • YP 690MPa grade steels are used as the main structural steel for offshore structure such as Jack-up Rig and WTIV(Wind Turbine Installation Vessel). Most of welding consumables applied to YP 690MPa grade steels are basic type flux cored wires that shows the poor weldability and not suitable for all position welding. For this reason, welding consumables with rutile type flux system is required. Rutile type flux cored wires show excellent weldability and apply to all position welding. This paper presents the mechanical properties of weld metal with rutile type flux cored wire developed and finally assessed the possibility for application.

Effects of Niobium Microalloying on Microstructure and Properties of Hot-Dip Galvanized Sheet

  • Mohrbacher, Hardy
    • Corrosion Science and Technology
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    • 제9권2호
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    • pp.67-73
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    • 2010
  • Niobium microalloying is effective in hot-rolled and cold-rolled steels by providing a fine-grained microstructure resulting in increased strength. To optimize the strengthening effect, alloy design and hot-rolling conditions have to be adapted. As a key issue the dissolution and precipitation characteristics of Nb are discussed in particular with regard to the run-out table conditions. It is then considered how the hot-rolled microstructure and the solute state of Nb interact with the hot-dip galvanizing cycle. The adjusted conditions allow controlling the morphology and distribution of phases in the cold-rolled annealed material. Additional precipitation hardening can be achieved as well. The derived options can be readily applied to produce conventional HSLA and IF high strength steels as well as to modern multiphase steels. It will be explained how important application properties such as strength, elongation, bendability, weldability and delayed cracking resistance can be influenced in a controlled and favorable way. Examples of practical relevance and experience are given.

다파장 레이저빔을 이용한 알루미늄 합금의 응접특성 (Weldability of aluminum alloys by multi-wavelength laser beam)

  • 김종도;김정묵
    • Journal of Advanced Marine Engineering and Technology
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    • 제31권5호
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    • pp.567-574
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    • 2007
  • Aluminum and aluminum alloys have high rate of lightness, recycling property and excellent specific strength. Fields using them have been widening because they ould satisfy both energy reduction and high efficiency in manufactures production. But they have many problems on welding due to high thermal conductivity and reflectivity, so the study to solve these problems ate proceeding actively around the world. This study was purposed to improve weldability and spread application range for aluminium alloys by using the unique property of aluminium which absorb high energy around $800{\mu}m$ wavelength and the higher temperature, the mote absorbtion of laser beam on preheating by multi-wavelength laser beam(pulsed Nd:YAG laser + diode laser with $808{\mu}m$ wavelength). The favorable mechanical properties were acquired by the test results of strength, hardness and leak of weld metal which had reduced its defect like crack and so on.

박판 $CO_2$레이져 빔 용접과 소재접합일체성형에 관한 연구 (A Study on the CO $_2$Laser Beam Welding of Thin Steel Sheets and Tailor Welded Blank)

  • 이희석
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 1996년도 춘계학술대회 논문집
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    • pp.159-164
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    • 1996
  • For the purpose of establishing laser welding condition(laser power, welding speed and beam focus) and of evaluating tailor welded blank for three kinds of thin steel sheets of SPCC, SK5M and SUS304 using in the thin plate structure such as automobile, train and so on. Their $CO_2$ laser weldability were primarily tested under various welding condition. SPCC and SUS304 thin sheets showed good weldability under some welding condition. But, high carbon steel sheet SK5M needs heat treatment after welding to obtain higher tensile strength and ductility of the welded joint. And next, laser welding condition. Butt-welded specimens were not nearly broken at weld bead. However, base material were ruptured in the direction of circumference. The forming depths by tailor weld bead. However, base material were ruptured in the direction of circumference. The forming depths by tailor welded blank were SPCC+SPCC=22~25mm, SUS304+SUS304=25~43mm and SK5M+SK5M=13~17mm.

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