• 제목/요약/키워드: weight exchanger

검색결과 65건 처리시간 0.031초

3D 프린팅 적용 철도차량용 공기압축기의 열교환기 설계 및 제작 기술 연구 (Design and Manufacturing Technology of Heat Exchanger in Air Compressor for Railroad Vehicle by 3D Printing Process)

  • 김무선
    • 한국산학기술학회논문지
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    • 제18권11호
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    • pp.802-809
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    • 2017
  • 3D 프린팅 제조 기술은 폴리머 및 금속 소재를 구조물 형상으로 적층하여 제품을 제작하는 성형기술로서, 설계 자유도가 높고 기능성을 요구하는 부품 제작에 유리하다. 또한 다품종 소량 생산 특성으로, 향후 철도 차량 부품 제작에 적합한 기술이다. 3D 프린팅 기술의 장점을 충분히 활용하기 위해서는 제품 설계시 공정 특성 고려가 필수이다. 이번 연구에서는 철도차량용 공기압축기의 열교환기를 대상으로, 3D 프린팅 기법 적용을 통한 제작을 위해, 성능과 공정조건을 고려한 제품의 재설계 및 제작 기술을 연구하였다. 먼저 열교환기의 성능을 높이기 위한 설계 컨셉을 정의하고 기존 열교환기의 시험을 통해 성능 분석 후, 이를 만족하기 위한 컨셉 설계 범위를 지정하였다. 또한 금속 3D 프린팅의 제작 한계 및 제작 시간, 특성 등을 고려하여, 상세 설계에 관한 수정을 진행하였다. 도출된 최종 설계안을 토대로, 알루미늄 소재를 사용하여 3D 프린팅 공정을 통해 제품을 제작하고 치수 정밀도를 만족함을 확인하였다. 최종 중량은 기존 제품 대비 41%의 중량 절감 효과를 보였다. 본 연구를 통해, 3D 프린팅 기술 활용을 위한 제품 설계 과정을 정립함으로써, 향후 3D 프린팅 기술 적용시 효율적인 설계가 가능할 것이다.

하이퍼브랜치 Poly(styrene-co-DVB) 설폰화 양이온교환 수지의 합성 및 특성 (Synthesis of Sulfonated Poly(styrene-co-DVB) Hyper Branched Cationic Exchange Resin and Its Properties)

  • 백기완;염봉열;황택성
    • 폴리머
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    • 제32권1호
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    • pp.43-48
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    • 2008
  • 본 연구는 벌크 중합을 이용하여 하이퍼브랜치 poly(styrene-co-divinylbenzene) (이하 PSD로 칭함)을 합성하고, 이를 설폰화하여 이온교환 용량이 큰 양이온 교환체를 합성하였다. 또한 FT-IR, $^1H-NMR$, 및 GPC 분석을 통하여 하이퍼브랜치 PSD 이온교환체의 분자량 및 구조 확인을 하였다. 하이퍼브랜치 PSD의 분자량과 점도는 DVB의 양이 증가함에 따라 모두 증가하였으며, 각각 최대값이 9410 g/mol과 338 cP로 나타났다. 또한, 가교제의 양이 증가함에 따라 반응속도가 증가하였으며, PSD의 용해도는 감소하였고, DVB 농도가 0.1 mlol%에서 용매 100 mL에 22g이 용해되었다. 또한, 하이퍼브랜치 PSD 이온교환체의 함수율과 이온교환 용량은 설폰 산기의 함량이 증가함에 따라 증가하였으며, 각각 최대 18.2%, 4.6 meq/g이었다. 구리 및 니켈에 대한 흡착이 40분 이내에 거의 100% 이루어졌다.

Display 제조공정 배출가스 처리를 위한 휘발성 유기화합물 전처리 장치 개발 (Development of Volatile Organic Compound Pretreatment Device for Removing Exhaust Gas from Display Manufacturing Process)

  • 문기학;김재용
    • 공업화학
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    • 제30권5호
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    • pp.523-529
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    • 2019
  • 본 연구에서는 최근 반도체 및 display 산업이 발달함에 따라 문제가 되고 있는 휘발성 유기화합물의 전처리에 관해 조사하였다. 일반적인 VOCs 처리 설비인 직접연소장치에 사용되는 농축기는 display 제조 공정 내 배출가스에 의해 쉽게 오염되어 성능저하를 일으키며 결과적으로 VOCs의 처리 효율을 떨어뜨린다. 배출가스 성분 분석 결과 고비점, 고점도, 고분자량의 Alcohol류 및 Oil 성분이 다량 검출되었다. 이에 전처리 설비 내 열교환기를 이용하여 농축기 성능저하 물질을 응축시켜 처리하고자 하였고, 대부분의 물질을 90% 이상 처리하였다. 또한 열교환기에서 재 비산되는 고분자 Oil 등은 후처리 설비로 Grease Filter를 장착하여 대부분 처리할 수 있는 것으로 확인되었다.

편심 무게 부하를 갖는 영구자석 동기 전동기의 속도리플 저감기법 분석 (Analysis of Speed Ripple Reduction Methods for Permanent Magnet Synchronous Motor with Eccentric-weight Load)

  • 박정우;김종무;이기욱
    • 대한전기학회논문지:전기기기및에너지변환시스템부문B
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    • 제53권3호
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    • pp.164-172
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    • 2004
  • This paper presents the comparison results of some kinds of control method in circumstance of eccentric load. The plant to be controlled is a computed tomography(CT) driven by a permanent magnet synchronous motor. In a CT system, many units are attached on the rotationally part of a gantry such as x-ray tube, detector, heat exchanger, and data acquisition unit etc. Therefore keeping many components to balance which have different weight is not easy; this is inescapable problem in the all CT systems. To solve this problem against eccentric load, some kinds of control method have been compared and analysed by using protype CT. From the experimental results it is vilified that the CT drive system with model reference control method indicates higher speed regulation ability regardless of variable eccentric weight and uncertain position, and also in the limit condition of constant eccentric weight and fixed position, the compensation method with sinusoidal form is a strong candidate in view of speed ripple reduction.

무인항공기용 고분자전해질형 연료전지 시스템의 열교환기 성능 특성 연구 (Experimental Study on the Characteristics of Heat Exchanger of 1 kW PEMFC System for UAV)

  • 강상규;김병준;김한석
    • 한국수소및신에너지학회논문집
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    • 제22권6호
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    • pp.819-826
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    • 2011
  • The proton exchange membrane fuel cell (PEMFC) is regarded as the most promising alternative power sources for unmanned aerial vehicle (UAV) due to its high energy density and silent operation. Since there are many load changes during UAV flight, thermal management is one of the important factor for the performance of PEMFC. In order to reduce the UAV weight for the stable operation of UAV, thermal management system (TMS) studied in this work does not use the fan but use the air flowing into UAV by UAV flight. In order to develop the passive type heat exchanger (HEX) for 1kW PEMFC, four types of HEXs are fabricated and their cooling performances are compared. The parametric study on the cooling performance of HEXs has performed with the variation of operating parameters such as mass flow rates and inlet temperature of air and coolant. Type 4 has the best performance in every case. This study can be helpful to achieve the optimal design of HEX for PEMFC powered UAV.

쥐 심폐바이패스 모델에서 심정지액 주입용 열교환기를 이용한 직장체온 유지 (Rectal Temperature Maintenance Using a Heat Exchanger of Cardioplegic System in Cardiopulmonary Bypass Model for Rats)

  • 최세훈;김화룡;백인혁;문현종;김원곤
    • Journal of Chest Surgery
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    • 제39권7호
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    • pp.505-510
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    • 2006
  • 배경: 쥐를 이용한 심폐바이패스 모델은 시간 및 비용의 절감, 관리의 용이, 큰 실험실의 불필요, 그리고 반복실험의 용이 등 많은 장점이 있으나 기술적인 어려움 또한 크다. 열교환기를 이용한 효율적인 중심체온 유지 및 조절 역시 이러한 문제점 중의 하나이다. 이에 본 연구에서는 쥐 심폐바이패스 모델을 위해 기존의 상용화된 산화기를 소동물용으로 개조한 뒤 심정지액 주입용 소형 열교환기를 이용하여 충전액을 최소화한 상태에서 인공심폐기에 의한 효율적인 체온 유지가 가능한지를 보고자 하였다. 대상 및 방법: 수컷 쥐(Sprague-Dawley,평균 530 g) 10마리를 각 5예씩 나누어 열교환기를 사용한 군과 사용하지 않은 군으로 구분하였다. 열교환기는 심정지액 주입용 열교환기를 개조하여 사용하였으며 산화기를 포함한 전체 정지 충전용량은 40 cc였다. 열교환기를 사용하지 않은 군에서는 저혈조 주위에 온수를 순환시켰다. 실험동물 마취 후 동맥 삽관은 대퇴동맥 및 내경동맥에 정맥 삽관은 외경정맥에 시행하고 부분 심폐바이패스(40 ml/kg/min)를 20분간 유지하였다. 두 군간의 비교 분석을 위해 직장 체온을 각각 마취 직후, 동정맥 삽관 후, 심폐바이패스 후 5, 10, 15, 20분에 측정하였다. 심폐바이패스 후 5, 15분에는 헤모글로빈 및 동맥혈 가스분석을 동시에 측정하였다. 결과: 쥐에서의 심폐바이패스 운용은 안정적으로 유지되었으며, 심폐바이패스 후 5분부터 두 군간의 체온 차이는 유의하였다(p<0.01). 20분 후 체온은 각각 $36.16{\pm}0.32^{\circ}C$$34.22{\pm}0.36^{\circ}C$였다. 결론: 본 연구는 소동물 심폐바이패스 모델에서 심정지액 주입용 열교환기를 이용하여 충전액에 대한 영향을 최소화하면서 효율적인 체온유지가 가능함을 증명하였다. 이러한 실험 결과는 향후 저체온 심폐바이패스 운용에 관한 실험 모델로 쥐를 폭넓게 이용할 수 있다는 가능성을 제시한다는 점에서 그 의의가 크다.

설비공학 분야의 최근 연구 동향 : 2016년 학회지 논문에 대한 종합적 고찰 (Recent Progress in Air-Conditioning and Refrigeration Research : A Review of Papers Published in the Korean Journal of Air-Conditioning and Refrigeration Engineering in 2016)

  • 이대영;김사량;김현정;김동선;박준석;임병찬
    • 설비공학논문집
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    • 제29권6호
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    • pp.327-340
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    • 2017
  • This article reviews the papers published in the Korean Journal of Air-Conditioning and Refrigeration Engineering during 2016. It is intended to understand the status of current research in the areas of heating, cooling, ventilation, sanitation, and indoor environments of buildings and plant facilities. Conclusions are as follows. (1) The research works on the thermal and fluid engineering have been reviewed as groups of flow, heat and mass transfer, the reduction of pollutant exhaust gas, cooling and heating, the renewable energy system and the flow around buildings. CFD schemes were used more for all research areas. (2) Research works on heat transfer area have been reviewed in the categories of heat transfer characteristics, pool boiling and condensing heat transfer and industrial heat exchangers. Researches on heat transfer characteristics included the results of the long-term performance variation of the plate-type enthalpy exchange element made of paper, design optimization of an extruded-type cooling structure for reducing the weight of LED street lights, and hot plate welding of thermoplastic elastomer packing. In the area of pool boiling and condensing, the heat transfer characteristics of a finned-tube heat exchanger in a PCM (phase change material) thermal energy storage system, influence of flow boiling heat transfer on fouling phenomenon in nanofluids, and PCM at the simultaneous charging and discharging condition were studied. In the area of industrial heat exchangers, one-dimensional flow network model and porous-media model, and R245fa in a plate-shell heat exchanger were studied. (3) Various studies were published in the categories of refrigeration cycle, alternative refrigeration/energy system, system control. In the refrigeration cycle category, subjects include mobile cold storage heat exchanger, compressor reliability, indirect refrigeration system with $CO_2$ as secondary fluid, heat pump for fuel-cell vehicle, heat recovery from hybrid drier and heat exchangers with two-port and flat tubes. In the alternative refrigeration/energy system category, subjects include membrane module for dehumidification refrigeration, desiccant-assisted low-temperature drying, regenerative evaporative cooler and ejector-assisted multi-stage evaporation. In the system control category, subjects include multi-refrigeration system control, emergency cooling of data center and variable-speed compressor control. (4) In building mechanical system research fields, fifteenth studies were reported for achieving effective design of the mechanical systems, and also for maximizing the energy efficiency of buildings. The topics of the studies included energy performance, HVAC system, ventilation, renewable energies, etc. Proposed designs, performance tests using numerical methods and experiments provide useful information and key data which could be help for improving the energy efficiency of the buildings. (5) The field of architectural environment was mostly focused on indoor environment and building energy. The main researches of indoor environment were related to the analyses of indoor thermal environments controlled by portable cooler, the effects of outdoor wind pressure in airflow at high-rise buildings, window air tightness related to the filling piece shapes, stack effect in core type's office building and the development of a movable drawer-type light shelf with adjustable depth of the reflector. The subjects of building energy were worked on the energy consumption analysis in office building, the prediction of exit air temperature of horizontal geothermal heat exchanger, LS-SVM based modeling of hot water supply load for district heating system, the energy saving effect of ERV system using night purge control method and the effect of strengthened insulation level to the building heating and cooling load.

설비공학회 분야의 최근 연구 동향 : 2015년 학회지 논문에 대한 종합적 고찰 (Recent Progress in Air-Conditioning and Refrigeration Research : A Review of Papers Published in the Korean Journal of Air-Conditioning and Refrigeration Engineering in 2015)

  • 이대영;김사량;김현정;김동선;박준석;임병찬
    • 설비공학논문집
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    • 제28권6호
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    • pp.256-268
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    • 2016
  • This article reviews the papers published in the Korean Journal of Air-Conditioning and Refrigeration Engineering during 2015. It is intended to understand the status of current research in the areas of heating, cooling, ventilation, sanitation, and indoor environments of buildings and plant facilities. Conclusions are as follows. (1) The research works on the thermal and fluid engineering were carried out in the areas of flow, heat and mass transfer, cooling and heating, and air-conditioning, the renewable energy system and the flow inside building rooms. Research issues dealing with air-conditioning machines and fire and exhausting smoke were reduced. CFD seems to be spreading to more research areas. (2) Research works on heat transfer area were carried out in the categories of heat transfer characteristics, pool boiling and condensing heat transfer and industrial heat exchangers. Researches on heat transfer characteristics included the economic analysis of GHG emission, micro channel heat exchanger, effect of rib angle on thermal performance, the airside performance of fin-and-tube heat exchangers, theoretical analysis of a rotary heat exchanger, heat exchanger in a cryogenic environment, the performance of a cross-flow-type, indirect evaporative cooler made of paper/plastic film. In the area of pool boiling and condensing, the bubble jet loop heat pipe was studied. In the area of industrial heat exchangers, researches were performed on fin-tube heat exchanger, KSTAR PFC and vacuum vessel at baking phase, the performance of small-sized dehumidification rotor, design of gas-injection port of an asymmetric scroll compressor, effect of slot discharge-angle change on exhaust efficiency of range hood system with air curtain. (3) In the field of refrigeration, various studies were carried in the categories of refrigeration cycle, alternative refrigeration/energy system, system control. In the refrigeration cycle category, a cold-climate heat pump system, $CO_2$ cascade systems, ejector cycles and a PCM-based continuous heating system were investigated. In the alternative refrigeration/energy system category, a polymer adsorption heat pump, an alcohol absorption heat pump and a desiccant-based hybrid refrigeration system were investigated. In the system control category, turbo-refrigerator capacity controls and an absorption chiller fault diagnostics were investigated. (4) In building mechanical system research fields, eighteen studies were reported for achieving effective design of the mechanical systems, and also for maximizing the energy efficiency of buildings. The topics of the studies included energy performance, HVAC system, ventilation, and renewable energies, piping in the buildings. Proposed designs, performance tests using numerical methods and experiments provide useful information and key data which can improve the energy efficiency of the buildings. (5) The field of architectural environment was mostly focused on indoor environment and building energy. The main researches of indoor environment were related to the user and location awareness technology applied dimming lighting control system, the lighting performance evaluation for light-shelves, the improvement evaluation of air quality through analysis of ventilation efficiency and the evaluation of airtightness of sliding and LS window systems. The subjects of building energy were worked on the energy saving estimation of existing buildings, the developing model to predict heating energy usage in domestic city area and the performance evaluation of cooling applied with economizer control. The studies were also performed related to the experimental measurement of weight variation and thermal conductivity in polyurethane foam, the development of flame spread prevention system for sandwich panels, the utilization of heat from waste-incineration facility in large-scale horticultural facilities.

Performance Analysis and Optimal Design of Heat Exchangers Used in High Temperature and High Pressure System

  • Kim, Yang-Gu;Choi, Byoung-Ik;Kim, Kui-Soon;Jeong, Ji-Hwan
    • International Journal of Aeronautical and Space Sciences
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    • 제11권1호
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    • pp.19-25
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    • 2010
  • A computational study for the optimal design of heat exchangers (HX) used in a high temperature and high pressure system is presented. Two types of air to air HX are considered in this study. One is a single-pass cross-flow type with straight plain tubes and the other is a two-pass cross-counter flow type with plain U-tubes. These two types of HX have the staggered arrangement of tubes. The design models are formulated using the number of transfer units ($\varepsilon$-NTU method) and optimized using a genetic algorithm. In order to design compact light weight HX with the minimum pressure loss and the maximum heat exchange rate, the weight of HX core is chosen as the object function. Dimensions and tube pitch ratio of a HX are used as design variables. Demanded performance such as the pressure loss (${\Delta}P$) and the temperature drop (${\Delta}T$) are used as constraints. The performance of HX is discussed and their optimal designs are presented with an investigation of the effect of design variables and constraints.

다공질 금속의 제조와 응용 (Production Processes of Porous Metals and Their Applications)

  • 심재동;변지영
    • 한국재료학회지
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    • 제25권3호
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    • pp.155-164
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    • 2015
  • Porous metals are called as a new material of 21th century because they show not only extremely low density, but also novel physical, thermal, mechanical, electrical, and acoustic properties. Since the late in the 1990's, considerable progress has been made in the production technologies of many kinds of porous metals such as aluminum, titanium, nickel, copper, stainless steel, etc. The commercial applications of porous metals have been increased in the field of light weight structures, sound absorption, mechanical damping, bio-materials, thermal management for heat exchanger and heat sink. Especially, the porous metals are promising in automotive applications for light-weighting body sheets and various structural components due to the good relation between weight and stiffness. This paper reviews the recent progress of production techniques using molten metal bubbling, metal foaming, gas expansion, hollow sphere structure, unidirectional solidification, etc, which have been commercialized or under developing, and finally introduces several case studies on the potential applications of porous metals in the area of heat sink, automotive pannel, cathod for Ni-MH battery, golf putter and medical implant.