• Title/Summary/Keyword: wear loss.

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The Wearing Sensation of Men and Women in Sports Wear with Waterproof and Water Vapor Permeable Fabrics (성인 남녀의 투습방수소재 스포츠 웨어의 소재별 착용감에 관한 연구)

  • Cho, Ji-Hyun;Ryu, Duck-Hwan
    • Korean Journal of Human Ecology
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    • v.9 no.1
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    • pp.47-61
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    • 2000
  • The purpose of this study was to examine the performance and properties of sports wear that have the excellent wearing sensation and are in harmony with the functions of human bodies. With four kind(sample A, B, C, D) of materials which have different water vapor transmission, the physiological responses of human bodies and the changes of subjective sensations were studied through the actual aerobic sports program at $20^{\circ}C$, 60%R.H. The forehead temperature had the minimal variation among the local skin temperatures. The fabrics of low water vapor transmission demonstrated high breast temperature. There are significant differences among materials depending on the humidity in clothes(especially back and breast), which was about 6 % for breast and about 14 % for back. The order of loss in body weight was in the opposite direction to that of water vapor transmission for each material.

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A study on the effects of Ni content on the properties of wear resistant for the high manganese steel castings (고Mn강 주강품의 내마모성에 미치는 Ni첨가의 영향에 관한 연구)

  • Lee, Young-Hun;Cheon, Byung-Wook;Kim, Sung-Han;Choi, Chang-Ock
    • Journal of Korea Foundry Society
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    • v.12 no.2
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    • pp.155-161
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    • 1992
  • This study has been performed in increase the wear resistance characteristic and the mechanical properties of high Mn steel castings with an addition of Ni to $1{\sim}4%$ range. The initial structure of plastic cememtite has been possible to transform perfect austenite with watertoughening treatment. Increasing Ni content, the most wear loss has shown that ore has crushed until 100kg and decreased with increasing ore amount at ascast, the similar tendency has shown at heat treatment. Chang of hardness has shown high values that ore has been crushed until 300kg, both as cast and treatment added 2%Ni.

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Roll의 수명예측 model 개발

  • 배용환;장삼규;이석희
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1992.04a
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    • pp.306-312
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    • 1992
  • The prevention of roll breakage in hot rolling process is improtant to reduce maintenance cost and production loss. Rolling conditions such as the roll force and torque have been intensively studied to overcome the roll breakage. in the present work, a model for life prediction of work rolls under working condition was developed and discussed. The model consists of stress analysis, crack propagation, wear and fatigue calculation model. Roll life can be predicted by stress, crack depth and fatigue damage calculated from this model. The reliability of stress analysis is backed up by the FEM analysis. From the result of simulation using by pressent model, although the fatigue damage of back up roll reachs 80% of practical limit, that of workroll was less than 40%. In edge section of workroll stress amplification is found by wear and bender effect. We can judge that workroll failures are not due to fatigue damage, crack propagation by bending stress but stress amplification by wear and bender in present working condition.

Evaluation of vibration property and machinability of spindle system in high speed machining center (고속 머시닝센터의 주축계 진동특성과 가공성 평가)

  • 김전하;강명창;김정석;김기태
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.10a
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    • pp.16-21
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    • 2002
  • The high speed machining center(HMC) has been widely applied to manufacture a die and trial product in many machine industry. Because the evaluation fer the HMC is not sufficiently performed and the efficient cutting conditions aren't selected, a great loss has been caused in the cost aspect. In this study, the need of preliminary running time and unstable spindle speed is presented from the analysis of acceleration in idling. The Machinability fur the TiAlN coated flat end mill and STD11( $H_{R}$C60) is evaluated from the trends of tool wear and cutting force according to cutting conditions and slenderness ratio and a low response of tool dynamometer in high speed is proved. The resonance spindle speed is identified through the tool wear and natural frequency test.t.

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Characterization of the complex(B+C+N) Diffusion Layers Formed on Tool Steels (공구강에 형성된 복합(B+C+N) 확산층의 특성 연구)

  • Lee, Jong-Hun;Yu, Wi-Do;Im, Yeong-Mok;Gwon, Gi-Hyeon
    • 연구논문집
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    • s.33
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    • pp.175-182
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    • 2003
  • In this study, the wear resistance of the complex powder diffusion treated KS STD 61 has been investigatived. KS STD 61 tool steel was pretreated in quenching and tempering processes to obtain the tempered martensitic microstructure. The samples were packed with complex powder in steel pot($\Phi$90x60mm) and heated in a box furnace. the complex powder diffusion treatment are carried out at $540^{\circ}C$, $520^{\circ}C$, $500^{\circ}C$ for 40min, 1.5hr and 2.5hr. The microstructure, microhardness, wear resistance, and coating layer thickness of the complex powder diffusion treated samples were investigation. The weight loss of as heat treated sample was 0.4mg and that of the complex powder treated at $540^{\circ}C$ for 2.5hr was 0.17mg. These result means that the wear resistance of tool steels can be easily improved by the powder diffusion process at conventional tempering treatment temperature.

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Tribology Properties of Nanodiamond Dispersed Engine Oil (나노다이아몬드가 분산된 엔진오일의 마찰공학 특성)

  • Jun, S.H.;Uhm, Y.R;Rhee, C.K.
    • Journal of Powder Materials
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    • v.18 no.5
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    • pp.417-422
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    • 2011
  • Hydrophobic nanodiamond (ND) were dispersed in engine oil (Helix Oil, Shell co.) as an additives to improve tribology properties. In this study, nanodiamond prepared by an explosive method was used. Tribology properties of both pure Helix oil and engine oil containing ND additive were evaluated. The rotating disks were made of Gray Cast Iron (240 Hv) and SKD11 (710 Hv). Surface topographies of the disks' wear tracks and friction coefficient were compared. The results show that nanodiamond-dispersed lubricants are capable of reducing these metals' wear loss. The friction coefficient is strongly affected to the hardness of wear track.

Thermal Characteristics and Friction and Wear Characteristics of Phenolic Resin and Friction Material with the Content of Acrylonitrilebutadienerubber (Acrylonitrilebutadienerubber의 함량에 따른 페놀수지 및 마찰재의 열특성 및 마찰 .마모 특성)

  • Kim, Chang-Jea;Jang, Ho;Yoon, Ho-Gyu
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2001.06a
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    • pp.114-114
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    • 2001
  • The thermal and friction characteristics of phenolic resin and model friction materials were investigated with the content of acrylonitrilebutadienerubber(NBR). The thermal characteristics of material was performed by dynamic mechanical thermal analysis and differential scanning calorimetry. The friction and wear characteristics of the material were determined by using friction material testing machine. The results show that with the more content of rubber, the loss modulus of friction material was increased. The friction coefficient and the specific wear rate with various NBR contents were reported.

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Optimum Design of Journal Bearings considering the Wear Rate (마멸율에 관한 저널베어링의 최적설계)

  • 임오강;이왕진
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.15 no.1
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    • pp.155-164
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    • 2002
  • The journal bearings use in machine parts which move relative to each other and those reduce friction and wear of journals. The journal bearings are designed to operate in the hydyodynamic lubrication regime, but elastohydrodynamic lubrication nay occur if the pressures are too high or the running speeds are too low at machine elements. It is the phenomenon that the lubricant film is broken and some parts of surfaces are in rolling contact, so that wear will increase in mixed lubrication regime. The purpose of this study is to minimize the wear rate of journal bearings for extending machine life. The wear mate in mixed lubricated regime is selected as objective function because most of wear of the journal bearings develops in elastohydrodynamic lubrication. The journal bearings we represented by a bearing radius, shaft radius, and bearing width, but the bearing radius only is selected as design variables due to a bearing radius has an influence on friction loss, stability limit velocity, and film parameter, which are used as constraints. For numerical calculation, PLBA, that is a class of the RQP algorithm, is used.

Effects of Mn and C Addition on the Wear Resistance for the Recycled WC Dispersed Fe-base Hardfacing Weld (재생 WC 분산형 Fe계 하드페이싱 용접재료의 마모저항성에 미치는 Mn과 C 첨가의 영향)

  • Kang, Nam-hyun;Chae, Hyun-byung;Kim, Jun-ki;Choi, Jong-ha;Kim, Jeong-han
    • Korean Journal of Materials Research
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    • v.13 no.12
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    • pp.839-845
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    • 2003
  • The abrasion and impact wear resistance were investigated on the hardfacing weld dispersed with the recycled hard metal(HM). The HM was composed of the tungsten carbide(WC) reinforced metal matrix composite. The cored wire filled with the 25-35wt.% HM and 2-8wt.% of the alloying element, Fe-75Mn- 7C(FeMnC), was used for the gas metal arc(GMA) welding. By using the cored wire of the 25wt.% HM and FeMnC addition, the weld showed mostly constant wear loss for the abrasion as a function of the FeMnC content. This was due to the insufficient amount of the tungsten carbide formed during the GMA welding. The FeMnC addition to the 35wt.% HM did not improve the abrasion wear property since the amount of the tungsten carbide formed was decreased with respect to the FeMnC amount. The 6wt.% FeMnC addition to the 35wt.% HM exhibited the better impact wear resistance than the hardfacing weld by 40wt.% HM.

Experimental Study on the Wear Effects of a Brush Seal in DN 2.5million in a 250℃ High - temperature Steam Environment (DN 250만 250℃고온 스팀환경에서 운전되는 단열 브러쉬 실 마모효과에 관한 실험적 연구)

  • Ha, YunSeok;Ha, TaeWoong;Lee, YoungBok
    • Tribology and Lubricants
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    • v.35 no.2
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    • pp.99-105
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    • 2019
  • This study presents an experimental investigation of the wear and oxidation of the bristles of a brush seal in a super-heated steam environment. We construct a model reflecting normal force and radial interference to predict the amount of wear. To monitor the volume loss of the bristle induced by the swirl phenomenon of the rotor, we measure the clearance between the rotor and the brush seal by using a non-contact 3-D device. We calculate the area by using the area-wise measurement method. Considering the obvious brush seal wear variables, we use two disks with different roughness($Ra=0.1{\mu}m$ and $100{\mu}m$) to determine the effect of roughness on wear. Considering an actual steam turbine, we utilize a steam generator and super-heater to generate a working fluid (0.95MPa, 523.15K) that has high kinetic energy. We observe the abrasion of the bristles in the hot steam environment through a scanning electron microscope image. This study also conducted energy dispersive X-ray (EDX) analysis for a qualitative evaluation of local chemistry. The results indicate that the wear and elimination of bristles occur on the disk with high roughness, and the weight increases due to oxidation. Furthermore these results, reveal that the bristle oxidation is accelerated more under super-heated steam conditions than under conditions without steam.