• Title/Summary/Keyword: wavelet series analysis

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A Study on Failure Diagnosis System for a Hydraulic Pump in Injection Molding Machinery Using Vibration Analysis (진동 분석을 이용한 사출성형기 유압펌프 결함 진단 시스템에 관한 연구)

  • Kim, Taehyun;Jeon, Yongho;Lee, Moon Gu
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.22 no.3
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    • pp.343-348
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    • 2013
  • In line with the advances in factory automation, various pieces of equipment are now operated in batch processes controlled by computers. However, many kinds of faults can occur in complicated and large systems, which can result in low productivity and economic loss. The reliability and safety of systems have been studied because of the difficulty of determining the severity and location of faults. Therefore, it is necessary to detect and diagnose such faults in order to guarantee the reliability and safety of the equipment. In this paper, a diagnosis method for the ball bearings of a hydraulic pump is applied using a vibration signal for the maintenance of injection molding equipment. The bearings' defects are selected as a main failure mode through a failure mode and effect analysis (FMEA). Usually, there are nonlinear and impulse components of vibration in a ball bearing with faults. For the effective fault diagnosis of a ball bearing, nonlinear diagnostic methods and time-frequency analysis are applied, in addition to the methods currently used, such as power spectrum, time series analysis, and statistical methods. As a result of this study, a failure diagnosis system is provided that is useful even for non-experts. This is a condition-based method that makes it possible to resolve problems in a timely and economical way, in contrast to the prior method, which required regular but wasteful maintenance based on the experience of expensive external experts.

Identification of Impact Damage in Smart Composite Laminates Using PVDF Sensor Signals (고분자 압전센서 신호를 이용한 스마트 복합적층판의 충격 손상 규명)

  • Lee, Hong-Young;Kim, In-Gul;Park, Chan-Yik
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.32 no.7
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    • pp.51-59
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    • 2004
  • An experimental procedure to identify failure modes of impact damage using sensor signals and to analyze their general features is examined. A series of low-velocity impact tests from low energy to damage-induced high energy were performed on the instrumented drop weight impact tester to monitor the stress wave signals due to failure modes such as matrix cracking, delamination, and fiber breakage. The wavelet transform(WT) and Short Time Fourier Transform(STFT) are used to decompose the piezoelectric sensor signals in this study. The extent of the damage in each case was examined by means of a conventional ultrasonic C-scan. The PVDF sensor signals are shown to carry important information regarding the nature of the impact process that can be extracted from the careful signal processing and analysis.

A Predictive Bearing Anomaly Detection Model Using the SWT-SVD Preprocessing Algorithm (SWT-SVD 전처리 알고리즘을 적용한 예측적 베어링 이상탐지 모델)

  • So-hyang Bak;Kwanghoon Pio Kim
    • Journal of Internet Computing and Services
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    • v.25 no.1
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    • pp.109-121
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    • 2024
  • In various manufacturing processes such as textiles and automobiles, when equipment breaks down or stops, the machines do not work, which leads to time and financial losses for the company. Therefore, it is important to detect equipment abnormalities in advance so that equipment failures can be predicted and repaired before they occur. Most equipment failures are caused by bearing failures, which are essential parts of equipment, and detection bearing anomaly is the essence of PHM(Prognostics and Health Management) research. In this paper, we propose a preprocessing algorithm called SWT-SVD, which analyzes vibration signals from bearings and apply it to an anomaly transformer, one of the time series anomaly detection model networks, to implement bearing anomaly detection model. Vibration signals from the bearing manufacturing process contain noise due to the real-time generation of sensor values. To reduce noise in vibration signals, we use the Stationary Wavelet Transform to extract frequency components and perform preprocessing to extract meaningful features through the Singular Value Decomposition algorithm. For experimental validation of the proposed SWT-SVD preprocessing method in the bearing anomaly detection model, we utilize the PHM-2012-Challenge dataset provided by the IEEE PHM Conference. The experimental results demonstrate significant performance with an accuracy of 0.98 and an F1-Score of 0.97. Additionally, to substantiate performance improvement, we conduct a comparative analysis with previous studies, confirming that the proposed preprocessing method outperforms previous preprocessing methods in terms of performance.

3-Dimensional Imaging of Shear Wave Velocity in the Soil Site using HWAW Method (HWAW방법을 이용한 지반의 전단파 속도 3-D 영상화)

  • Park, Hyung-Choon;Hwang, Hea-Jin;Cho, Sung-Eun
    • Proceedings of the Korean Geotechical Society Conference
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    • 2010.03a
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    • pp.176-181
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    • 2010
  • The evaluation of shear modulus (or shear wave velocity) profile of the site is very important in various fields of geotechnical engineering. In the field, there exist spatial variations of shear modulus that case uncertainty in the geotechnical analysis or design. So it is necessary to evaluate the spatial variation of shear wave velocities of the soil site. In this study, the HWAW method is applied to the determination of a 3-D Vs map of soil site. The HWAW method, which is based on harmonic wavelet transforms, has been developed to determine phase and group velocities of waves. The HWAW method uses only the signal portion of the maximum local signal/noise ratio to evaluate the phase velocity in order to minimize the effect of the noise. The field testing of this method is relatively simple and fast because only one experimental setup, which consists of one pair of receivers on the surface, is needed using a short receiver spacing setup (1~3m). These characteristics make it possible to determine detailed local Vs profile in the site with lateral Vs variation and to evaluate 3-D Vs map by performing a series of tests on the grid. To estimate the applicability of the proposed method, field tests were performed. Through field applications validity and applicability of the proposed method were verified.

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Minimum Entropy Deconvolution을 이용한 지하수 상대 재충진양의 시계열 추정법

  • 김태희;이강근
    • Proceedings of the Korean Society of Soil and Groundwater Environment Conference
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    • 2003.09a
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    • pp.574-578
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    • 2003
  • There are so many methods to estimate the groundwater recharge. These methods can be categorized into four groups. First groupis related to the water balance analysis, second group is concerned with baseflow/springflow recession, and third group is interested in some types of tracers; environmental tracers and/or temperature profile. The limitation of these types of methods is that the estimated results of recharge are presented in the form of an average over some time period. Forth group has a little different approach. They use the time series data of hydraulic head and specific yield evaluated from field test, and the results of estimation are described in the sequential form. But their approach has a serious problem. The estimated results in forth typeof methods are generally underestimated because they cannot consider the discharge phase of water table fluctuation coupled with the recharge phase. Ketchum el. at. (2000) proposed calibrated method, considering recharge- and discharge-coupled water table fluctuation. But the dischargeis considered just as the areal average with discharge rate. On the other hand, there are many methods to estimate the source wavelet with observed data set in geophysics/signal processing and geophysical methods are rarely applied to the estimation of groundwater recharge. The purpose this study is the evaluation of the applicability of one of the geophysical method in the estimation of sequential recharge rate. The applied geophysical method is called minimum entropy deconvolution (MED). For this purpose, numerical modeling with linearized Boussinesq equation was applied. Using the synthesized hydraulic head through the numerical modeling, the relative sequenceof recharge is calculated inversely. Estimated results are very concordant with the applied recharge sequence. Cross-correlations between applied recharge sequence and the estimated results are above 0.985 in all study cases. Through the numerical test, the availability of MED in the estimation of the recharge sequence to groundwater was investigated

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A Study on the 3-month Prior Prediction of Chl-a Concentraion in the Daechong Lake using Hydrometeorological Forecasting Data (수문기상예측자료를 활용한 대청호 Chl-a 3개월 선행예측연구)

  • Kwak, Jaewon
    • Journal of Wetlands Research
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    • v.23 no.2
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    • pp.144-153
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    • 2021
  • In recently, the green algae bloom is one of the most severe challenges. The seven days prior prediction is in operation to issues the water quality warning, but it also needs a longer time of prediction to take preemptive measures. The objective of the study is to establish a method to conduct a 3-month prior prediction of Chl-a concentration in the Daechong Lake and tested its applicability as a supplementary of current water quality warning. The historical record of water quality in the Daechong Lake and seasonal forecasting of ECMWF were obtained, and its time-series characteristics were analyzed. The Chl-a forecasting model was established using a correlation between Chl-a concentration and meteorological factor and NARX model, and its efficiency was compared.