• Title/Summary/Keyword: waste wire

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Electrical Conductivity of Dielectric on WEDM Characteristics (WEDM 가공특성에 대한 방전액의 전기전도율의 영향)

  • Kim, Chang-Ho;Yeo, Hong-Tae
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.27 no.10
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    • pp.1800-1808
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    • 2003
  • This work deals with the electrical conductivity of dielectric on output parameters such as metal removal rate and surface roughness value of a carbon steel(SM25C) and sintered carbides cut by wire-electrical discharge machining(W-EDM). Dielectric has several functions like insulation, ionization, cooling, the removal of waste metal particles. The presence of minute particles(gap debris) in spark gap contaminates and lowers the breakdown strength of dielectric. And it is considered that too much debris in spark gap is generally believed to be the cause of arcing. Experimental results show that increases of cobalt amount in carbides affects the metal removal rate and worsens the surface quality as a greater quantity of solidified metal deposits on the eroded surface. Lower electrical conductivity of the dielectric results in a lower metal removal rate because the gap between wire electrode and workpiece reduced. Especially, the surface characteristics of rough-cut workpiece and wire electrode were analyzed too. Debris were analyzed also through scanning electron microscopy(SEM) and surface roughness tester. Micro cracks and some of electrode material are found on the workpiece surface by energy dispersive spectrometer(EDS).

Machining Characteristics of WEDM due to Electrical Conductivity of Dielectric (방전액의 전도율의 변화에 따른 와이어방전가공의 가공특성)

  • Kim, Chang-Ho;Kang, Jae-Won
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.15 no.6
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    • pp.15-21
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    • 2006
  • This work deals with the electrical conductivity of dielectric on output parameters such as metal removal rate and surface roughness value of a carbon steel(SM25C) and sintered carbides cut by wire electrical discharge machining (WEDM). Dielectric has several functions like insulation, ionization, cooling, the removal of waste metal particles. The presence of minute metal particles(debris) in spark gap contaminates and lowers the breakdown strength of dielectric. And it is considered that too much debris in spark gap is generally believed to be the cause of arcing. Experimental results show that increases of cobalt amount in carbides affects the metal removal rate and worsens the surface quality as a greater quantity of solidified metal deposits on the eroded surface. Lower electrical conductivity of the dielectric results in a lower metal removal rate because the gap between wire electrode and workpiece reduced. Especially, the surface characteristics of rough-cut workpiece and wire electrode were analyzed too. Debris were analyzed also through scanning electron microscopy(SEM) and surface roughness tester. Micro cracks and some of electrode material are found on the workpiece surface by energy dispersive spectrometer(EDS).

Deformation Characteristics of a Slope at a Coal Waste Depot through Analysis of Monitoring Results (계측결과 분석을 통한 석탄폐석 적치장 사면의 변형 특성)

  • Cho, Yong-Chan;Song, Young-Suk
    • The Journal of Engineering Geology
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    • v.23 no.1
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    • pp.19-27
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    • 2013
  • Deformation of a slope at a coal waste depot and the natural slope under the depot was surveyed and investigated at Dogye village in Samcheock city, Gangwon Province. To investigate the behaviors of the slopes, wire sensors and a rain gauge were installed on the crest of the waste depot slope and inclinometers were installed in the natural slope. The results of deformation monitoring at the crest of the waste depot slope using wire sensors revealed increased deformation with increasing cumulative rainfall. The results of monitoring horizontal deformation of the natural slope revealed that maximum horizontal deformation was also affected by cumulative precipitation. However, the groundwater level at the natural slope showed no change with rainfall. These measurements confirm that deformation at coal mine waste depots is closely related to precipitation, indicating that self-loading at such depots increases with rainfall infiltration, thus causing deformation of the waste depot slope. In addition, increasing the self-load of the coal mine waste depot may cause deformation of the underlying natural slope.

Corrosion Behavior of Cu-Ni Alloy Film Fabricated by Wire-fed Additive Manufacturing in Oxic Groundwater

  • Gha-Young Kim;Jeong-Hyun Woo;Junhyuk Jang;Yang-Il Jung;Young-Ho Lee
    • Journal of Nuclear Fuel Cycle and Waste Technology(JNFCWT)
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    • v.22 no.2
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    • pp.211-217
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    • 2024
  • The growing significance of sustainable energy technologies underscores the need for safe and efficient management of spent nuclear fuels (SNFs), particularly via deep geological disposal (DGD). DGD involves the long-term isolation of SNFs from the biosphere to ensure public safety and environmental protection, necessitating materials with high corrosion resistance for DGD canisters. This study investigated the feasibility of a Cu-Ni film, fabricated via additive manufacturing (AM), as a corrosion-resistant layer for DGD canister applications. A wire-fed AM technique was used to deposit a millimeter-scale Cu-Ni film onto a carbon steel (CS) substrate. Electrochemical analyses were conducted using aerated groundwater from the KAERI underground research tunnel (KURT) as an electrolyte with an NaCl additive to characterize the oxic corrosion behavior of the Cu-Ni film. The results demonstrated that the AM-fabricated Cu-Ni film exhibited enhanced corrosion resistance (manifested as lower corrosion current density and formation of a dense passive layer) in an NaCl-supplemented groundwater solution. Extensive investigations are necessary to elucidate microstructural performance, mechanical properties, and corrosion resistance in the presence of various corroding agents to simplify the implementation of this technology for DGD canisters.

Flexural Behavior of Polymer Mortar Permanent Forms Using Methyl Methacrylate Solution of Waste Expanded Polystyrene

  • Bhutta, M. Aamer Rafique;Tsuruta, Ken;Ohama, Yoshihiko
    • International Journal of Concrete Structures and Materials
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    • v.2 no.1
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    • pp.35-39
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    • 2008
  • This experimental study examines the applicability of polymer mortar permanent forms using a methyl methacrylate (MMA) solution of waste expanded polystyrene (EPS) to develop effective recycling processes for the EPS, referring to the flexural behavior of a polymer-impregnated mortar permanent form with almost the same performance as commercial products. An MMA solution of EPS is prepared by dissolving EPS in MMA, and unreinforced and steel fiber-reinforced polymer mortars are mixed using the EPS-MMA-based solution as a liquid resin or binder. Polymer mortar permanent forms (PMPFs) using the EPS-MMA-based polymer mortars without and with steel fiber and crimped wire cloth reinforcements and steel fiber-reinforced polymer-impregnated mortar permanent form (PIMPF) are prepared on trial, and tested for flexural behavior under four-point (third-point) loading. The EPS-MMAbased PMPFs are more ductile than the PIMPF, and have a high load-bearing capacity. Consequently, they can replace PIMPF in practical applications.

A Study on the Thermal Decomposition Characteristics of Waste PVC Wire Added with CaO (CaO를 첨가한 폐PVC전선의 열적분해 특성에 관한 연구)

  • Shah, Malesh;Park, Ho;Kwon, Woo-Teck;Lee, Hae-Pyeong;Oh, Sea-Cheon
    • Journal of the Korean Applied Science and Technology
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    • v.29 no.2
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    • pp.268-277
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    • 2012
  • The thermal decomposition characteristic of waste PVC wires has been studied by using TGA and fixed-bed reactor. The experimental conditions of decomposition temperatures, air flow rates and weight ratio of CaO/PVC were considered in this work. To verify the effectiveness of CaO addition to remove HCl and toxic gases generated from thermal decomposition of PVC wire, the gaseous products obtained from the thermal decomposition of PVC were analyzed by GC/MS(Gas Chromatograph and Mass Spectrometry). To investigate the effect of CaO in thermal decomposition of PVC, liquid products were also analyzed by GC/MS. And the effect of decomposition temperature, air flow rate and CaO/ PVC weight ratio on the yield of liquid, gas and residue fraction have been also studied. From this work, it was found that the removal amount of HCl generated from thermal decomposition of PVC increased with increase of CaO addition.

Assessment of PCBs-containing solid wastes using official wastes test method (폐기물공정시험방법을 이용한 PCBs 함유 고상폐기물의 적용성 평가)

  • Kim, Kyeo-Keun
    • Analytical Science and Technology
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    • v.23 no.3
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    • pp.261-268
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    • 2010
  • This study was performed to evaluate the PCBs-containing wastes using official test method. Ninety samples of transformer oil and various solid waste were collected to assess the analytical results. In the analysis of PCBs-containing wastes, the PCBs levels were detected in the range of 7.6 mg/kg to 23.8 mg/kg for transformer oils, $0.02\sim0.54\;{\mu}g/100cm^2$ for plat solid wastes, and 0.01~0.071 mg/kg for amorphous solid waste. In the cupper wire waste of the transformer with oil concentration level of 23 mg/kg, the analytical result exceed PCBs regulation level of 0.04 mg/kg. The new proposed analytical method for PCBs containing waste can be forced to effective management of the wastes.

Low Temperature Pyrolysis for the Recovery of Value-added Resources from Waste Wire (II) (폐전선으로부터 유가자원 회수를 위한 저온열분해(II))

  • Han, Seong-Kuk;Kim, Jae-Yong
    • Applied Chemistry for Engineering
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    • v.20 no.5
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    • pp.553-556
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    • 2009
  • This research aims at the recovery of valuable resource and more efficient waste treatment through solving the problem of pyrolysis technique. At first, in order to raise the economical efficiency, the low temperature pyrolysis experiment was carried out at the temperature of $450^{\circ}C$, which is lower than the common pyrolysis temperature area ($500{\sim}1000^{\circ}C$). We could lower the reaction temperature and reduce the reaction time by using catalyst. Also we used indirect heat for the purpose of maintaining favorable anoxic condition. As a result, we could raise the recovery rate of the valuable copper and synthetic fuel oil. Furthermore, the by-products and flue gas could be treated more effectively as well. The flue gas passed through two stage neutralization tank, so that dioxin hardly occurs and other environment items are controlled fairly well to the environmental standard. Throughout this study, we produced the low temperature pyrolysis equipment (GTPK-001) as mentioned above, and we found out that the technique can be commercialized economically as well as environmentally friendly.

Transmission Characteristics on Wire-Driven Links of a Bridge Transported Servo Manipulator for the ACP Equipment Maintenance (사용후핵연료 차세대관리 공정장치 유지보수용 천정이동 서보 매니퓰레이터 와이어 구동부 동작특성)

  • 박병석;진재현;송태길;김성현;윤지섭
    • Journal of Nuclear Fuel Cycle and Waste Technology(JNFCWT)
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    • v.2 no.3
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    • pp.189-199
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    • 2004
  • A bridge transported servo manipulator (BTSM) system for the advanced spent fuel conditioning process (ACP) has been developed to overcome the limitation of access, which is a drawback of mechanical master-slave manipulators (MSM) for the equipment maintenance. The servo manipulator is composed of a slave manipulator attached to the telescoping tubesets equipped with the overhead bridge installed at a hot cell and a master manipulator installed at an out-of-hot cell. Each manipulator has 7 degrees-of-freedom (DOF): a body rotation, an upper-arm tilt, a lower-arm tilt, a lower-arm rotation, a wrist pan & tilt, and a grasp motion. A wire-driven mechanism for a lower-arm rotation, a wrist pan and tilt, and a grasp motion of the manipulator has been adopted to increase the handling capacity compared to the manipulator weight and decrease the friction. The main disadvantage of the wire-driven mechanism is that if one link is in motion, other links can be affected. In this paper, the transmission characteristics among the wire-driven links have been formulated to overcome this drawback. The unexpected behaviors are confirmed by analyses of transmission characteristics as well as experiments. Also, the experimental results show that the unexpected behaviors are greatly decreased by the proposed compensation equations.

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Development of Device Management System in Wire and Wireless Internet Environments (유무선 인터넷 환경에서의 장비관리시스템 개발)

  • 박상국;문상호;김문환
    • Journal of the Korea Institute of Information and Communication Engineering
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    • v.7 no.7
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    • pp.1483-1490
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    • 2003
  • In existent industry spot, device administrators should be ever-ready for monitor and control of devices. Thus, it is inefficient because there are much human strength waste and time loss. To solve these problem, we develop a real time device management system based on wire and wireless internet. If any device brutes down, this system senses breakdown automatically and notify it to device administrators via mobile phones. Then the administrator does emergency measures for breakdown device though wire and wireless internet. For the purpose, we develop each local device control system. device management system, mobile system, and web system.