• 제목/요약/키워드: volumetric shrinkage.

검색결과 82건 처리시간 0.038초

보스 벽 두께가 사출성형의 싱크마크 발생에 미치는 영향 (Effect of Boss Wall Thickness on Sink Mark in Injection Molding)

  • 김현필;김용조
    • Design & Manufacturing
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    • 제6권1호
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    • pp.5-11
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    • 2012
  • The sink mark on boss parts is generated by the volumetric shrinkage that is caused by both the molding thickness and the boss wall thickness. The volumetric shrinkage is caused by packing pressure and its amount tends to decrease by increasing the packing pressure. The packing pressure can therefore increase the flow rate to a boss part and causes the depth of sink mark to increase. As the molding thickness and the boss wall thickness in the boss part can increase the part volume, these may yield bad solidifying and also extend the molding cycle. In this paper, both the injection molding test and the flow analysis were carried out to investigate the effect of sink mark that was generated in the boss wall thickness of injection molded products. The sink mark could also be caused by thickness ratio of boss part. For a given thickness ratio of boss, several molding process parameters such as packing pressure, packing time and melt temperature, affecting to generation of the sink mark were discussed.

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보스 벽 두께가 사출성형의 싱크마크 발생에 미치는 영향 (Effect of Boss Wall Thickness on Sink Mark in Injection Molding)

  • 김현필;김용조
    • 한국금형공학회:학술대회논문집
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    • 한국금형공학회 2008년도 하계 학술대회
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    • pp.103-109
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    • 2008
  • The sink mark on boss parts is generated by the volumetric shrinkage that is caused by both the molding thickness and the boss wall thickness. The volumetric shrinkage is caused by packing pressure and its amount tends to decrease by increasing the packing pressure. The packing pressure can therefore increase the flow rate to a boss part and causes the depth of sink mark to increase. As the molding thickness and the boss wall thickness in the boss part can increase the part volume, these may yield bad solidifying and also extend the molding cycle. In this paper, both the injection molding test and the flow analysis were carried out to investigate the effect of sink mark that was generated in the boss wall thickness of injection molded products. The sink mark could also be caused by thickness ratio of boss part. For a given thickness ratio of boss, several molding process parameters such as packing pressure, packing time and melt temperature, affecting to generation of the sink mark were discussed

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신경회로망을 이용한 사출성형품의 체적수축률에 관한 연구 (A Study on Volumetric Shrinkage of Injection Molded Part by Neural Network)

  • 민병현
    • 한국정밀공학회지
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    • 제16권11호
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    • pp.224-233
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    • 1999
  • The quality of injection molded parts is affected by the variables such as materials, design variables of part and mold, molding machine, and processing conditions. It is difficult to consider all the variables at the same time to predict the quality. In this paper neural network was applied to analyze the relationship between processing conditions and volumetric shrinkage of part. Engineering plastic gear was used for the study, and the learning data was extracted by the simulation software like Moldflow. Results of neural network was good agreement with simulation results. Nonlinear regression model was formulated using the test data of 3,125 obtained from neural network, Optimal processing conditions were calculated to minimize the volumetric shrinkage of molded part by the application of RQP(Recursive Quadratic Programming) algorithm.

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목재의 치수안정성 개선을 위한 진공가압 멜라민 수지함침처리 (Vacuum Pressure Treatment of Water-Soluble Melamine Resin Impregnation for Improvement of Dimensional Stability on Softwoods)

  • 오승원;박희준
    • Journal of the Korean Wood Science and Technology
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    • 제43권3호
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    • pp.327-333
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    • 2015
  • 진공가압 수지함침 처리에 의한 목재의 치수안정화 정도를 측정하기 위하여 침엽수 3수종에 수용성 멜라민 수지를 수지농도와 처리시간별로 처리한 후, 수지함침 열압축목재(compreg)를 제조한 다음 치수안정성 개선효과를 검토하였다. 수지농도가 높고 처리시간이 길수록 용적 수축률과 항용적 팽윤율은 증가하였으나, 용적 팽윤율, 항용적 수축률 및 흡수성은 감소하였다. 또한 중량 증가율은 수지의 농도가 높을수록 현저히 증가하였으나 처리시간과는 일정한 관계가 없었다.

2,2-비스[4-(2-하이드록시-3-메타크릴로일옥시프로폭시)페닐] 프로판 유도체와 스파이로 오쏘카보네이트가 포함된 치아 수복재의 특성 (Characteristics of Dental Restorative Composite Resins Prepared from 2,2-bis- [4- (2-hydroxy-3-rnethacryloyloxy propoxy) phenyl] propane Derivatives and Spiro Orthocarbonate)

  • 김용;이주연;박광용;김창근;김오영
    • 폴리머
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    • 제28권5호
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    • pp.426-432
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    • 2004
  • 상업적으로 이용되는 고분자계 치과용 수복재의 문제점인 중합시 나타나는 부피 수축을 감소시키기 위해 (2,2-비스[4-(2-하이드록시-3-메타크릴로일옥시프로폭시)페닐] 프로판) (bis-GMA), 유도체인 (2,2-비스[3-메틸, 4-(2-하이드록시-3-메타크릴로일옥시프로폭시)페닐] 프로판) (DMBis-GMA)와 (2,2-비스[3,5-디메틸, 4-(2-하이드록시-3-메타크릴로일옥시프로폭시)페닐] 프로판) (TMBis-GMA)를 합성하고 이를 희석제, 스파이로 오쏘카보네이트, 무기 충진재와 혼합하여 새로운 고분자계 치과용 수복재를 제조하였다. Bis-GMA 유도체/Bis-GMA 유도체/희석제 혼합계들 중에서 Bis-GMA/TMBis-GMA/TEGDMA 계의 중합 수축률이 가장 작았다. 이혼합계에 스파이로 오쏘카보네이트를 첨가함으로써 중합 수축률은 더욱 감소하였다. 최소의 중합 수축률을 나타내는 레진 단량체 혼합물을 사용하여 치과용 수복재를 제조한 결과 중합 수축률은 $0.7\%$로 기존 수복재의 중합 수축률 $2.5\%$에 비해 크게 감소하였다. 또 수복재의 기계적 강도는 기존 소재와 비슷하였지만 중합이 완료되는데 필요한 시간은 지연되었다.

Silorane-기질 치아 수복용 복합레진의 중합수축과 중합수축응력 (Polymerization Shrinkage and Stress of Silorane-based Dental Restorative Composite)

  • 이인복;박성환;권현정;구자국;최낙삼
    • Composites Research
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    • 제26권3호
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    • pp.182-188
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    • 2013
  • 본 연구의 목적은 silorane 기질의 치아 수복용 복합레진의 중합수축과 수축응력의 동력학을 평가하고 전통적인 methacrylate 기질의 복합레진과 비교하기 위함이다. 두 종의 methacrylate 기질의 복합레진(Z250, Z350 flowable)과 silorane 기질 복합레진(P90)이 사용되었다. 아르키메데스 원리를 응용해 자체 제작한 중합수축 측정 장치를 사용하여 광중합 중 일어나는 복합레진의 체적 중합수축을 측정하였고 스트레인게이지로 중합수축응력을 측정하였다. Silorane 기질 복합레진인 P90의 중합수축과 최대 중합수축률이 가장 낮았고 methacrylate 기질 복합레진인 Z350 flowable이 가장 높았다. Methacrylate 기질의 복합레진과 비교하여 silorane 기질의 복합레진 P90이 최대 수축률에 이른 시간은 더 길었고 중합수축응력은 낮았다.

유전알고리듬을 이용한 사출성형 공정조건 최적화 (Optimization of Processing Conditions in Injection Molding Using Genetic Algorithm)

  • 최원준;신효철;곽신웅
    • 대한기계학회논문집A
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    • 제24권10호
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    • pp.2543-2551
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    • 2000
  • Precision injection molding is an important technology for improving productivity and lowering costs in the fields of medical components, lenses and electrical connectors. The quality of injection molded parts is affected by various processing conditions such as filling time and packing pressure profile. It is difficult to consider all the variables at the same time for prediction of the quality. In this study, the genetic algorithm was used to obtain the optimal processing conditions for minimizing the volumetric shrinkage of molded parts. For a higher convergence rate, the method of design of experiments was used to analyze the relationship between processing conditions and volumetric shrinkage of molded parts, which served as analysis tool for the capability of searching optimal processing conditions but also greatly reduces the calculation time by utilizing the information of searching area. As a practical example, compact disks that require micron-level precision were chosen for the study.

보스부분 사출성형의 싱크마크 발생에 관한 연구 (A Study on Sink Marks in Injection Molding of Boss Parts)

  • 김현필;김용조
    • Design & Manufacturing
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    • 제2권4호
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    • pp.37-43
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    • 2008
  • Supplementary features in injection molded products, which are boss, rib and snap fit, are mainly located in the products. These features might make molding flow improper in injection processing and consequently give rise to some of molding troubles such as short shot and hesitation. The sink mark on boss parts is generated by the volumetric shrinkage that is caused by both the molding thickness and the closed boss height. The volumetric shrinkage is affected by packing pressure and its amount tends to decrease by increasing the packing pressure. The packing pressure can therefore increase flow rate to a boss part and causes the sink mark depth to increase. As the molding thickness and the closed boss height in the boss part can increase the part volume, these may yield bad solidifying and also extend the molding cycle. In this paper, both the injection molding test and the flow analysis were carried out to investigate the effect of sink marks generated in the boss part of injection molded products.

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하수준설토의 체적변화에 관한 연구 (A Study on the Volumetric Change of Sewage Dredged Soils)

  • 이송;이무철
    • 한국지반공학회:학술대회논문집
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    • 한국지반공학회 2005년도 춘계 학술발표회 논문집
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    • pp.1167-1174
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    • 2005
  • This paper describes on the volume change of Sewage Dredged Soils by using laboratory test and volumetric change test. The tremendous change of Moisture Content occured in the Sewage Dredged Soils during the Elapsed Time. The Unit Weight increases during the normally shrinkage limit void ratio and then the unit weight decrease. A volume of Sewage Dredged Soils according to the moisture content is a difference maximum 2.5 times. And there is the difference 3.5 times according to the change of unit weight. Therefore, the moisture content and unit weight computation are very important for the computation on the volume of Sewage Drdeged Soils.

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시멘트페이스트와 모르타르의 화학 수축과 자기수축 실험연구 (An Experimental Study on Chemical and Autogenous Shrinkage of Cement-paste and Mortar)

  • 조경래;박신일;최진영;전철송;임병호;김화중
    • 한국콘크리트학회:학술대회논문집
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    • 한국콘크리트학회 2002년도 봄 학술발표회 논문집
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    • pp.687-692
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    • 2002
  • The chemical shrinkage and the autogenous shrinkage have been determined experimentally for cement pastes incorporating different W/C ratio and different amount of the following addition: silica fume, fly ash and sand. The measurement method of the chemical shrinkage and autogenous shrinkage both were the volumetric technique. The silica fume has a effect of increasing the autogenous shrinkage while have a minor effect on the chemical shrinkage. The addition of fly-ash and sand both decreased the amount of chemical shrinkage and autogenous shrinkage.

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