• 제목/요약/키워드: visual inspection

검색결과 866건 처리시간 0.031초

외관 검사의 정확도 향상을 위한 영상 분할 평균값 매칭 기법 개발 (Image Separation Average Value Matching Method Development for Accuracy Improvement of Appearance Inspection)

  • 박세혁;강수민;허경무
    • 대한전기학회:학술대회논문집
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    • 대한전기학회 2007년도 심포지엄 논문집 정보 및 제어부문
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    • pp.445-446
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    • 2007
  • The goal of this paper is accuracy improvement of appearance inspection by using image separation average value matching method. The appearance inspection of various electronic products and parts has been executed by the eyesight of human. But inspection by eyesight can't bring about uniform inspection result. Because the appearance inspection result by eyesight of human is changed by condition of physical and spirit of the checker. So machine vision inspection system is currently used to many appearance inspection fields instead of the checker. However the inspection result of machine vision is changed by the illumination of workplace. Therefore we have used a average value matching in this paper for improvement of vision inspection accuracy and could increase inspection accuracy of vision system. In other words, we made an effort for elevation of vision inspection accuracy by making the identical image separation average value of reference image and input image. Also this system has been developed only using PC, CCD Camera and Visual C++ for universal workplace.

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Development of a Mobile Robot System for Visual Inspection under Hot Environment

  • Park, Sang-Deok;Lee, Ho-Gil;Kim, Hong-Seok;Son, Woong-Hee
    • 제어로봇시스템학회:학술대회논문집
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    • 제어로봇시스템학회 2004년도 ICCAS
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    • pp.1506-1510
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    • 2004
  • A mobile robot system is developed to inspect the condition of industrial facilities under hot environment. The mobile robot is equipped with internal and external heat insulating material, an internal cooling mechanism, two CCD cameras, wireless communication devices for both the control and image signals, and an embedded controller. The portable controller is equipped with two joysticks for both the mobile robot and the inspection CCD camera, an LCD monitor, and several buttons. The developed mobile robot travels on the internal floor in hot furnaces by operators' joystick operation, captures the images of facilities in the furnaces using a zoom CCD camera, and sends the images to the portable controller through wireless communication. The mobile robot can be operated without any problem under hot environment less than 400$^{\circ}C$ in 30 minutes. This kind of automatic inspection mobile robot can be helpful to prevent significant troubles of industrial facilities without danger of human beings under harmful environment.

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Visual Inspection of Tube Internal

  • Choi, Young-Soo;Cho, Jai-Wan;Kim, Chang-Hoi;Seo, Yong-Chil;Kim, Seung-Ho
    • 제어로봇시스템학회:학술대회논문집
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    • 제어로봇시스템학회 2003년도 ICCAS
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    • pp.789-792
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    • 2003
  • Pipe inspection has a great importance to ensure safety for the nuclear power plant. In this paper, we designed visual inspection module for the tube internal, which diameter is 15${\sim}$20mm. And we made inspection module which consisted of CCD camera and light. And the relation between image and real world coordinate is established. Image processing is performed to calculate mapping parameter and analyze the size of defect. For the calculation of mapping parameter, experiment is performed using grid type test pattern. Acquired image is processed to extract image coordinate. Edge detection, thresholding, median filtering and morphology filtering is applied to extract grid pattern. Extracted image coordinate is used to calculate image to real world mapping. Lens distortion was considered and corrected to get exact data. Coordinate transformation data is provided for the users to recognize easily. Experiment was performed using grid type test pattern, we extracted lens distortion parameter and real coordinate of defect point. Radial distortion of lens was corrected but tangential distortion was not considered. As continuum to this study, the tangential distortion of lens is considered and improvement of analy zing technique for the tube internal be explored continuously.

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Efflorescence assessment using hyperspectral imaging for concrete structures

  • Kim, Byunghyun;Cho, Soojin
    • Smart Structures and Systems
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    • 제22권2호
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    • pp.209-221
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    • 2018
  • Efflorescence is a phenomenon primarily caused by a carbonation process in concrete structures. Efflorescence can cause concrete degradation in the long term; therefore, it must be accurately assessed by proper inspection. Currently, the assessment is performed on the basis of visual inspection or image-based inspection, which may result in the subjective assessment by the inspectors. In this paper, a novel approach is proposed for the objective and quantitative assessment of concrete efflorescence using hyperspectral imaging (HSI). HSI acquires the full electromagnetic spectrum of light reflected from a material, which enables the identification of materials in the image on the basis of spectrum. Spectral angle mapper (SAM) that calculates the similarity of a test spectrum in the hyperspectral image to a reference spectrum is used to assess efflorescence, and the reference spectral profiles of efflorescence are obtained from theUSGS spectral library. Field tests were carried out in a real building and a bridge. For each experiment, efflorescence assessed by the proposed approach was compared with that assessed by image-based approach mimicking conventional visual inspection. Performance measures such as accuracy, precision, and recall were calculated to check the performance of the proposed approach. Performance-related issues are discussed for further enhancement of the proposed approach.

더블기어 자동 시각 검사 시스템 실계 및 구현 (Automated Visual Inspection System of Double Gear using Inspection System)

  • 이영교;김영포
    • 디지털산업정보학회논문지
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    • 제7권4호
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    • pp.81-88
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    • 2011
  • Mini Double Gears Frame is critical part of PDP and also produces couple hundred thousand every month. In the process of mass production, product inspection is very important process. Double Gear, one of the part of machine, was inspected by human eyes which caused mistakes and slow progress. To achieve the speed and accuracy the system was compensated by vision system which is inspecting automatically. The focus value is measured based on the fact that high contrast images have much high frequency edge information. High frequency term of the image is extracted using the high-pass filter and the sum of the high frequency term is used as the focus value. We used a Gaussian smoothing filter to reduce the noise and then measures the focus value using the modified Laplacian filter called a Sum modified Laplacian Focus values for the various lens positions are calculated and the position with the maximum focus value is decided as the focused position. The focus values calculated in various lens position showed the Gaussian distribution. We proposed a method to estimate the best focus position using the Gaussian curve fitting. Focus values of the uniform interval lens positions are calculated and the values are used to estimate the Gaussian distribution parameters to find the best focus position.

모델 변천에 따른 가스터빈 연소기 라이너의 부위별 손상유형 분석 (Analysis of Damage Patterns for Gas Turbine Combustion Liner according to Model Change)

  • 김문영;양성호;박상열;김상훈;박혜숙;원종범
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2008년도 추계학술대회B
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    • pp.2862-2867
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    • 2008
  • High-temperature components of gas turbine operated for certain period of time can be reused by being repaired or rejuvenated. In case of the gas turbine combustion liners, the biggest and the most important one in the high-temperature components, come in a repair shop after operated for 8,000 or 12,000 hours according to the model and go through the repair and rejuvenation in order to be reused. A stated combustion liner is the first channel which has the combustion gas reached a nozzle from a fuel nozzle. Materials and coating properties of old and new model combustion liners were investigated. To repair these components after the visual inspection, the coatings of combustion liners were removed and then FPI(Fluorescent Penetrant Inspection), a kind of the NDI(Non-Destructive Inspection), was conducted. Damage patterns and the number of the damaged components were classified and analyzed based on data provided from the visual inspection over a long period of time. Focusing on the difference between old model and new model combustion liners, we analyzed the damage distribution and changes and consequently concluded that new model combustion liner would increase repair rate.

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Development of Inspect Algorithm for Pallets Using Vision System

  • Lee, Man-Hyung;Hong, Suh-Il
    • 제어로봇시스템학회:학술대회논문집
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    • 제어로봇시스템학회 2001년도 ICCAS
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    • pp.101.6-101
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    • 2001
  • This paper deals with inspect algorithm using visual system. One of the major problems that arise during polymer production is the estimation of the noise of the product(bad pallets). An erroneous output can cause a lot of losses (production and financial losses). Therefore new methods for real-time inspection of the noise are demanded. For this reason, we have presented a development of vision system algorithm for the defect inspection of PE pallets. First of all, in order to detect the edge of object, the differential filter is used. And we apply to the labeling algorithm for feature extraction. This algorithm is designed for the defect inspection of pallets ...

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Bi-directional fault analysis of evaporator inspection system

  • Kang, Dae-Ki;Kang, Jeong-Jin
    • International journal of advanced smart convergence
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    • 제1권1호
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    • pp.57-60
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    • 2012
  • In this paper, we have performed a safety analysis on an automotive evaporator inspection system. We performed the bi-directional analysis on the manufacturing line. Software Fault Tree Analysis (SFTA) as backward analysis and Software Failure Modes, Effects, & Criticality Analysis (SFMECA) as forward analysis are performed alternately to detect potential cause-to-effect relations. The analysis results indicate the possibility of searching and summarizing fault patterns for future reusability.

원전 콘크리트 구조물의 수명관리 D/B 시스템 개발 (Development of the Life Management D/B System for Concrete Structures in Nuclear Power Plants)

  • 이종석;김도겸;함영승;임재호;송영철;조명석
    • 한국콘크리트학회:학술대회논문집
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    • 한국콘크리트학회 1998년도 가을 학술발표대회 논문집(III)
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    • pp.637-642
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    • 1998
  • This study was performed to develop effective management system of concrete structures in Nuclear Power Plants. This D/B system includes three kinds of data : 1)visual inspection data(cracking, spalling, etc.) 2) durability data carbonation, chloride attack, etc. 3) in-service inspection data(prestressing force. material properties, etc. ) By using the life management D/B System, the field engineers can easily acquire the information about the various inspection data. repair and accidental histories of structures. This system, will contribute to the efficient life management of concrete structures.

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라인스캔 카메라를 이용한 Floating Seal 시각 검사 시스템의 개발 (Development of Floationg Seal Inspection System Using Line Scan Camera)

  • 박창목;왕지남
    • 한국정밀공학회지
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    • 제16권12호
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    • pp.60-70
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    • 1999
  • An efficient automatic inspection system for Floating Seal is developed, The proposed system consists of a high resolution line scan camera, microcomputer, and PLC (Programmable Logic Controller). In order to perform rapid inspection, The ROI (Region of Interest) is extracted from the original image. There are types of defects; shape defects and surface defects. Each features of defects are captured by edge detect, segmentation, morphological operation, and threshold analysis. PLC controller is used to synchronize the whole system and store the inspection results temporarily to reduce the overhead of microcomputer. As a result, the system is being utilized successfully in a teal inspection line.

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