• Title/Summary/Keyword: vehicle crash test

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Scale Modeling Technique for the Crash Analysis of Railway Vehicle Structure (철도차량 충돌 해석을 위한 축소모델링 기법 연구)

  • 김범진;허승진
    • Journal of the Korean Society for Railway
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    • v.5 no.4
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    • pp.231-236
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    • 2002
  • Todays, crash safety requirements of the railway vehicle structures become important design criterion according to the increased driving speed and the lightweight construction. Although the crash analysis using computer simulation can be effectively applied to predict the crash performance of the railway vehicles in the early design stage, the optimized design w.r.t the crash safety could be realized by the crash tests with actual prototype vehicles. However, it is very expensive and time-consuming task to perform the crash test of the railway vehicles. As a measure to cope with the problem, in this paper, the scale modeling technique is suggested and experimentally verified to predict the impact energy absorption characteristics of full scale model of aluminum extrusions sub-structures and the high-speed railway vehicle structure.

EXPERIMENTAL EVALUATION OF USED CARS FOR FRONTAL COLLISION COMPATIBILITY

  • Lim, J.H.;Park, I.S.;Heo, S.J.
    • International Journal of Automotive Technology
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    • v.7 no.6
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    • pp.715-720
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    • 2006
  • This research investigates injury values and vehicle deformation for vehicle frontal crash compatibility. To investigate compatibility in an individual case, it is possible to impact two vehicles and evaluate the injury values and deformations in both vehicles. In this study, four tests were conducted to evaluate compatibility. A large and mini vehicle were subjected to a frontal car-to-car crash test at a speed of 48.3 km/h with an offset of 40%. An inclination car-to-car crash test using the large and small vehicle were conducted at 30 km/h at a $30^{\circ}$ angle. The results of the 48.3 km/h, car-to-car frontal crash revealed extremely high injury values on the chest and upper leg of the Hybrid III 50% driver dummy with seatbelt in the mini vehicle compared to the large vehicle. For the 30 km/h, car-to-car inclination crash, however, injury values in the small vehicle were 1.5 times higher compared to the large vehicle.

A Study on Vehicle Frontal Structure for Crash Compatibility (상호 안전성 대응 차체 전방 구조에 관한 연구)

  • Shin, Jangho;Kim, Yun Chang;Kim, Hye Yeon
    • Journal of Auto-vehicle Safety Association
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    • v.3 no.2
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    • pp.11-16
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    • 2011
  • In recent years, rapid-increasing market share of compact cars and SUVs has brought for both consumer and automaker to pay more attention on crash compatibility between the compact passenger vehicles and the light trucks (i.e., Pickups and SUVs). Vehicle compatibility regarding both self and partner protection in frontal crash of different class vehicles is one of hot issues in vehicle safety. Furthermore, it is expected that the amendment of UNECE-Regulation 94 to implement compatibility issues in couple of coming years. In this study, conceptual design of compatibility compliant frontal vehicle structure which subjects to improve? the distribution of frontal crash loading and structural engagement between vehicles is introduced. The effects of proposed vehicle structure on both possible candidates (i.e. FWRB, FWDB and PDB) for a compatibility evaluation test procedure and car-to-car crash are also investigated.

Compatibility for Proposed R.94 PDB Test (PDB 시험에 대한 충돌 상호 안전성)

  • Jang, Eun-Ji;Kim, Joseph;Beom, Hyen-Kyun;Kwon, Sung-Eun
    • Transactions of the Korean Society of Automotive Engineers
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    • v.18 no.3
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    • pp.149-155
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    • 2010
  • Currently various safety tests are being performed in many countries with growing interest in vehicle safety. However the vehicles which have good safety performance in these tests could not secure the good performance in real car to car accident. So new test protocol using progressive deformable barrier (PDB) was proposed by EEVC in Europe, NHTSA in USA and some vehicle manufacturers, etc. The target of PDB test is to control partner protection in addition to self-protection on the same test. The proposal is to update current ECE R.94 frontal ODB test. So barrier, impact speed, overlap are changed to avoid bottoming-out in the test configuration. In this paper 3 different tests (R.94, EuroNCAP and PDB test) were carried out using current production vehicles with same structure. The results of these tests were compared to understand PDB test. As a result PDB test shows the highest vehicle deceleration and dummy injury because PDB offers a progressive increase in stiffness in depth and height. However vehicle intrusion was affected with rather test velocity than stiffness of deformable barrier. PDB deformation data is used for partner protection assessment using PDB software and it shows that the test vehicle is rather not aggressive.

Utilization of Rigid Barrier to Simulate Car to Car Crash of Two Identical Vehicles (고정벽을 활용한 차대차 경사충돌 재현)

  • Junsuk, Bae;Ho, Kim;Young Myoung, So
    • Journal of Auto-vehicle Safety Association
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    • v.14 no.4
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    • pp.21-26
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    • 2022
  • Commercial use of autonomous vehicles is to come soon. So far most of responsibility of the accident is on the human driver with conventional vehicles whereas that will be on the car OEM and transportation related organizations with autonomous vehicles, which asks car OEM's and government to do vast study of car crash in various conditions. Test protocols need amendment and to be newly enacted to reflect new findings from the study aforementioned. Rigid stationary barrier and moving or stationary deformable barrier as well as car to car test which is same as actual accident can be utilized to simulate the crash happening on the road. Among those 3 test methods, rigid stationary barrier is most economic and has good repeatability. Limitation as well as advantage of the rigid stationary barrier is studied through comparison between car to car crash and oblique rigid barrier crash.

A study on the sled test methods for IIHS small overlap performance development (IIHS small overlap 성능개발을 위한 대차 시험 방법 연구)

  • Oh, Hyungjooon;Kim, Seungki;Kim, Sungwon;Lim, Kyungho
    • Journal of Auto-vehicle Safety Association
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    • v.5 no.1
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    • pp.11-15
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    • 2013
  • Small overlap crash caused fatal injury in real-world crash. IIHS(Insurance Institute for Highway Safety) proposed the small overlap test. The objective of this study is to analyze dummy injury criteria and dummy excursion on the sled reinforced body angle. Result of the comparisons of dummy injury criteria of a head, neck, and chest was best correlation between sled and vehicle test on base $angle+3^{\circ}$. However, lower extremity was not correlation because sled test could not copy of intrusion. There were a correlation between dummy movement and sled reinforced body angle. Sled reinforced body angle affects the lateral direction of excursion more than longitudinal excursion.

Development of a Finite Element Model for Frontal Crash Analysis of a Mid-Size Truck (중형 트럭의 정면 충돌 특성해석을 위한 유한요소 모델의 개발)

  • 홍창섭;오재윤;이대창
    • Journal of the Korean Society for Precision Engineering
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    • v.17 no.4
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    • pp.226-232
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    • 2000
  • This paper develops a finite element model for studying the crashworthiness analysis of a mid-size truck. A simulation for a truck frontal crash to a rigid barrier using the model is performed with PAM-CRASH installed in super computer SP2. Full vehicle model is composed of 86467 shell elements, 165 beam elements and 98 bar elements, and 86769 nodes. The model uses four material model such as elastic, elastic-plastic(steel), rigid and elastic-plastic(rubber) material model which are in PAM-CRASH. Frame and suspension system are modeled with 28774 shell elements and 31412 nodes. Cab is modeled with 34680 shell elements and 57 beam elements, and 36254 nodes. Bumper is modeled with 2262 shell elements, and 2508 nodes. Axle, steering shaft, etc are modeled using beam or bar elements. Mounting parts are modeled using rigid bodies. Bodies are interconnected using nodal constrains or joint options. To verify the developed model, frontal crash test with 30mph velocity to a rigid barrier is carried out. In the crash test, vehicle pulse at lower part of b-pillar is measured, and deformed shapes of frame and driver seat area are photographed. Those measured vehicle pulse and photographed pictures are compared those from the simulation to verify the developed finite element model.

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A Study on the Collision Behavior of Fairy Cycle to Vehicle (어린이용 자전거의 차량 충돌거동에 관한 연구)

  • Kang, Dae-Min;Ahn, Seung-Mo
    • Transactions of the Korean Society of Automotive Engineers
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    • v.20 no.1
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    • pp.106-111
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    • 2012
  • Recently the usage of bicycle has increased steeply in Korea owing to traffic culture of well- being. In a car to bicycle accident investigation, the throw distance of bicycle is very important factor for reconstructing of the accident. The variables that influence on the throw distance of bicycle can be classified into the factors of vehicle and bicycle. Simulations and collision tests in actual car to bicycle accident were executed for obtaining throw distance of bicycle. The simulations were done by PC-$CRASH^{TM}$ and for actual crash tests sand bags were used for the behavior of bicyclist instead of dummy. Factors considered were vehicle velocity and the moving angles of bicycle, also the types of bicycle and vehicle were fairy cycle and automobile, respectively. From the results, the throw distances of a head-on tire collision of $0^{\circ}$ direction was longer than that of tire crash test of $45^{\circ}$ direction, and the throw distances of a head -on frame crash test of $90^{\circ}$ direction was longer than that of frame crash test of $45^{\circ}$ direction. In addition restitution coefficient between vehicle and bicycle was estimated as about 0.1 with based on actual crash tests. Finally the increaser vehicle velocity the longer the throw distances of bicycle, and the results of simulation were relatively good agreement to the experimental results.

A Study on the Development of Test Rig for High Speed Frontal Crash and Test of Members ($\textrm{I}$) (고속충돌시험기 개발 및 부재의 충돌특성 실험에 관한 연구 (I))

  • 강신유;장인배;김헌영;정규진;박경환
    • Journal of the Korean Society for Precision Engineering
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    • v.17 no.6
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    • pp.119-126
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    • 2000
  • In this paper. a simple high-speed crash test rig for members of vehicle was developed for the improvement of crashworthiness of vehicle's side rail. The cart hanging the specimen is accelerated up to 35 mph by the force of freely dropping weight and 1:3 accelerating pulleys. The cart with shock absorbers travels on the rail roads, so it does not transfer any additional vibration to the specimen. To measure the test results, two types of accelerator are considered. the one is a strain gage type and the other is a piezo type. The test rig is rated good to test the specimen like a side rail of vehicle as developing the vehicle's structures in the early design stage.

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Crash Analysis of Railway Vehicle Structure Using Scale Model (축소모형을 이용한 철도차량 충돌 해석 기법 연구)

  • 김범진;허승진
    • Proceedings of the KSR Conference
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    • 2002.10a
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    • pp.54-59
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    • 2002
  • In general, the aluminum extrusions are used to the light construction of the high speed rail vehicle structures. However, the research works ok the crashworthy design of the high speed rail vehicle structures are not published sufficiently because the crash test of high speed rail vehicle structures costs high and is complicated. So, a method that can predict crash characteristics of a large size structure like a high speed tail vehicle should be suggested. In this study, the scale model studies are performed to predict the impact energy absorption characteristics of full scale model. In the first place, we verified the theory of scale law using FE-simulation from the crashworthiness point of view. Secondly, we performed the crush test using scale model, made of aluminum sub structure. As a result, we could predict the crash characteristics using scale model by 10∼20% error.

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