• 제목/요약/키워드: vacuum-brazing

검색결과 59건 처리시간 0.034초

고온 진공 브레이징을 이용한 초경합금과 스테인리스강의 접합 계면 특성 (Analysis of Bonding Interfaces between Cemented Carbide and Stainless Steel made via Hot Vacuum Brazing)

  • 박동환;현경환;권혁홍
    • 소성∙가공
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    • 제29권6호
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    • pp.307-315
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    • 2020
  • The cemented carbide and stainless steel were bonded using a hot-vacuum brazing method to analyze the bonding interface. Since it is suitable for the hot vacuum brazing, nickel metal was used as a binder among the main components of the cemented carbide, and a new cemented carbide material was developed by adjusting the alloy composition. The paste, which is one of the important factors affecting the hot vacuum brazing bonding, was able to improve brazing adhesion by mixing solder as Ni powder and a binder as an organic compound at an appropriate ratio. Division of the stainless steel yielded a dense brazing result. This study elucidated the interfacial characteristics of wear-resistant parts by bonding stainless steel and cemented carbide via hot vacuum brazing.

진공브레이징에 의한 SUS304 스테인리스강과 BNi-2계 삽입금속의 접합특성 : Ni기 삽입금속에 의한 브레이징 접합성의 기초적 검토(I) (Brazing Property of SUS304 Stainless Steel and BNi-2 Filler Metal with Vacuum Brazing : Fundamental Study on Brazeability with Ni-Based Filler Metal(I))

  • 이용원;김종훈
    • 한국재료학회지
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    • 제17권3호
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    • pp.142-146
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    • 2007
  • Vacuum brazing method has been coming to an important process as one of the new fabricating techniques of metals and alloys. In this study, a vacuum brazing of SUS304 stainless steel with BNi-2 filler metal was carried out in $1{\times}10^{4}$ Torr of vacuum atmosphere. The formation of brittle intermetallic compounds in brazed joints between SUS304 stainless steel and BNi-2 filler metal is a major concern, since they considerably degrade the mechanical properties of joints. To obtain enough stable joining strength, it is necessary to understand the unique properties of brazing process with Ni-based filler metals containing boron. So, in this research we investigated the performance of SUS304/BNi-2 brazed system and the brazed joint properties were evaluated at room temperature by using tensile test. Metallurgical and fractographic analysis were used to characterize the microstructure, the mechanisms of brazing, and joint failure modes.

BNi-2계 삽입금속에 의한 SUS304 스테인리스강 접합체의 강도와 조직에 미치는 브레이징 온도의 영향 : Ni기 삽입금속에 의한 브레이징 접합성의 기초적 검토(II) (Influence of Brazing Temperature on Strength and Structure of SUS304 Stainless Steel Brazed System with BNi-2 Filler Metal : Fundamental Study on Brazeability with Ni-Based Filler Metal(II))

  • 이용원;김종훈
    • 한국재료학회지
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    • 제17권3호
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    • pp.179-183
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    • 2007
  • A plate heat exchanger (PHE) normally uses vacuum brazing technology for connecting plates and fins. However, the reliability of high temperature brazing, especially with nickel-based filler metals containing boron the formation of brittle intermetallic compounds (IMCs) in brazed joints is of major concern. since they considerably degrade the mechanical properties. This research was examined the vacuum brazing of commercially SUS304 stainless steel with BNi-2 (Ni-Cr-B-Si) filler metal, and discussed to determine the influence of brazing temperatures on the microstructure and mechanical strength of brazed joints. In the metallographic analysis it is observed that considerable large area of Cr-B intermetallic compound phases at the brazing layer and the brazing tensile strength is related to removal of this brittle phase greatly. The mechanical properties of brazing layer could be stabilized through increasing the brazing temperature over $100^{\circ}C$ more than melting temperature of filler metals, and diffusing enough the brittle intermetallic compound formed in the brazing layer to the base metal.

탄소강과 스테인리스강의 진공브레이징에 관한 연구 (A study on the vacuum brazing of carbon steels to a stainless steel)

  • 이창동;나석주
    • 대한기계학회논문집
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    • 제12권5호
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    • pp.1083-1091
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    • 1988
  • 본 연구에서는 위의 두번째 연구동향과 맥락을 같이하는 것으로서 스테인리스 강(SUS304)에 대한 진공브레이징 연구 및 탄소강의 진공 브레이징에 대한 연구결과들 을 토대로 하여 SUS304와 탄소강과의 진공브레이징 현상을 연구하였는데 특히 모재의 탄소함유량, 브레이징시간 및 접합부 틈새(joint clearance)등에 따라 접합부에 나타 나는 여러 금속학적 현상의 규명 및 접합강도(joint strength)에 대해 변수들이 미치 는 영향을 연구 하였다.

Effect of Filler Metal in High Vacuum Brazing of Diamond Tools

  • Song, Min-Seok;An, Sang-Jae;Lee, Sang-Jin;Cheong, Ki-Jeong
    • 한국분말야금학회:학술대회논문집
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    • 한국분말야금학회 2006년도 Extended Abstracts of 2006 POWDER METALLURGY World Congress Part2
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    • pp.1307-1308
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    • 2006
  • The purpose of this study was to examine the interfacial reaction between diamond grits and Ni-based, Ag-based, brazing filler metal, respectively. The morphology of the interface between diamond grits and Ni-based, filler metal exhibited a very good condition after this heat treatment. Cr-carbide and Ni-rich compounds were detected by XRD analysis in the vicinity of the interface between diamond grits and Ni-based, filler metal after vacuum induction brazing. Chromium carbide is considered to play an important role in the high bonding strength achieved between diamonds grits and the brazing alloy.

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진공 브레이징을 이용한 고온가스냉각로 중간 열교환기 후보재료의 접합성능에 관한 예비시험 (Preliminary Investigation on Joining Performance of Intermediate Heat Exchanger Candidate Materials of Very High Temperature Reactor(VHTR) by Vacuum Brazing)

  • 김경호;김광호;이민구;김흥회;김성욱;김숙환
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 2005년도 추계학술발표대회 개요집
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    • pp.195-197
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    • 2005
  • An intermediate heat exchanger(IHX) is a key component in a next-generation VHTR with process heat applications such as hydrogen production and also for an indirect gas turbine system. Therefore, high temperature brazing with nickel-based filler metal(MBF-15) was carried out to study the joining characteristic(microstucture, joining strength) of nickel-based superalloy(Haynes 230) by vacuum brazing. The experimental brazing was carried out at the brazing process, an applied pressure of about 0.74Mpa and the three kinds of brazing temperatures were 1100, 1150, and $1190^{\circ}C$ with holding time 5 minute. It's joining phenomena were analyzed by optical microscopy and scanning electron microscopy with EPMA. The results of microstructure in the centre-line region of a joint brazed with MBF-15 show a typical ternary eutectic of v-nickel, nickel boride and chromium boride.

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소형 액체 추력기 Brazing Failure 사례 분석 (Analysis for Brazing Failure of Liquid Thruster)

  • 김정훈;장기원;이재원;이해헌
    • 한국추진공학회:학술대회논문집
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    • 한국추진공학회 2006년도 제26회 춘계학술대회논문집
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    • pp.23-27
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    • 2006
  • 본 연구에서는 소형 액체 추력기 제작 공정 중 하나인 브레이징 부품 접합에서 발생한 Failure 사례에 대한 분석을 위해 가능 원인을 도출하고 이에 대한 검증을 위한 Sample Test를 수행하였다. Brazing Material, 부품 가공성 등에서 도출된 요인들이 Overflow 현상에 미치는 영향을 분석하여 실제 발생 원인을 파악하였으며, 이를 통해 원활한 공정 진행을 도모할 수 있었다.

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EFFECT OF INTERMETALLIC COMPOUND ON MECHANICAL PROPERTIES OF Al-Cu DISSIMILAR BRAZING JOINT

  • Koyama, Ken;Shinozaki, Kenji;Ikeda, Kenji;Kuroki, Hidenori
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 2002년도 Proceedings of the International Welding/Joining Conference-Korea
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    • pp.555-560
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    • 2002
  • Brazing of Al to Cu using AI-Si-Mg-Bi brazing alloy has been carried out in the vacuum furnace. In the bonded interlayer, there were two kinds of intermetallic compounds. One of these intermetallic compounds was e phase and the other was b phase. The growth of b phase was controlled by diffusion Al into Cu. Deformation behavior of Al-Cu brazing joint was brittle without deformation of the base metal. Shear strength of the joint was only about 20MPa. The shear specimen broken in the intermetallic compound, which was mainly e phase. Shear strength did not depend on the bonding temperature.

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진공 브레이징을 이용한 다이아몬드와 Ni계 페이스트의 계면 거동 연구 (Study on the interfacial reaction vacuum brazed junction between diamond and Ni-based brazing filler metal)

  • 이장훈;이영섭;임철호;이지환;송민석;지원호;함종오
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 2005년도 춘계학술발표대회 개요집
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    • pp.48-50
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    • 2005
  • Advanced hard materials based on diamond are in common use. In this study our main goal was employed to analyze, the mechanisms for the rich phases and chromium carbide, interface of a diamond grits brazed to a Ni-based brazing filler metal matrix. When Ni-7Cr-3Fe-3B-4Si (wt. %) was utilized as the brazing alloy, an isothermal holding resulted in the various products(Ni-rich/Cr-rich domains, carbide). According to these results, the chemical compounds and chromium carbides products is considered to play an important role in brazing temperature and time. Especially chromium carbide has an influence on brazing junction properties.

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