• 제목/요약/키워드: vacuum arc remelting

검색결과 12건 처리시간 0.02초

고청정 Alloy718 잉고트 Cogging (Cogging of premium-quality Alloy 718)

  • 박노광;염종택;임정숙;최상욱
    • 한국군사과학기술학회지
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    • 제6권4호
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    • pp.159-166
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    • 2003
  • Microstructures and mechanical properties of VIM/VAR/VAR-processed Ni-based Alloy718 ingot were investigated. Vacuum arc remelting(VAR) results in chill grain zone, columnar grain zone, and equi-axed grain zone in the ingot due to the difference in local solidification processes. Different grain structures of the remelting ingot result in the different hot workability for the given cogging conditions. Experimental results on microstructural inhomogeniety and material flow behavior under billet cogging conditions were presented, and their potential effects on the billet cogging process are discussed.

아크용(用) 소모성(消耗性) 전극(電極) 제조(製造)를 위한 타이타늄 선삭(旋削) 스크랩의 재활용(再活用) (Recycling of Ti Turning Scraps for Production of Consumable Arc Electrode)

  • 오정민;임재원
    • 자원리싸이클링
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    • 제21권5호
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    • pp.58-64
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    • 2012
  • 본 연구는 타이타늄 선삭 스크랩을 진공 아크 용해에 의해 건전한 버튼형 잉곳으로 제조하여 아크 발생용 소모성 전극으로의 재활용을 위해 타이타늄 내 불순물의 거동 및 특성을 평가하였다. 먼저 가스불순물인 산소는 진공 아크 용해에 의해 초기 표면의 산화층에 의해 제거되지만 이후 타이타늄에 고용된 산소는 제거되지 않는 것으로 확인되었다. 타이타늄 스크랩의 대표 금속불순물인 철의 경우 타이타늄과의 증기압 차이로 인해 진공 아크 용해에 의해 최종 20분간 용해시 약 43%의 제거율을 보이며, 최종 제조된 타이타늄 버튼형 잉곳은 ASTM 규격의 순 타이타늄 등급 3에 해당하는 순도를 보여 VAR(Vacuum Arc Remelting)용 소모성 전극의 제조에 가능한 것으로 확인하였다.

Plasma Arc Remelting에서 활성 금속 Scrap 재활용에 미치는 공정인자의 연구 (A Study of Process factors on the Recycling of Reactive Metal Scraps in Plasma Arc Remelting)

  • 정재영;손호상
    • 자원리싸이클링
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    • 제26권6호
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    • pp.3-9
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    • 2017
  • 본 연구에서는 anode로 Kroll 공정 처리된 Ti 스폰지를 사용하여 아크 전류, 아크 전압, 플라즈마 가스 종류에 따른 플라즈마 아크 재용해 거동을 조사하였다. 진공펌프의 토출 압력 범위($200{\sim}300kgf/cm^2$)에서는 토출 압력 증가에 따라 주어진 아크 길이에서 아크 전압이 크게 달라지지 않았다. 이것은 작업하는 동안 진공챔버내 압력이 거의 변화하지 않고, 주어진 분위기 압력을 잘 유지함을 의미한다. 여러가지 아크 전류 조건(700~900A)에서, 아크 전류 증가에 따라 아크 전압이 약간 증가하였고, anode 재료변화에 대한 효과도 이전 연구결과와 비교하였다. 분위기 가스가 Ar에서 He으로 변경되는 경우에는 정상상태의 출력이 2배 정도 향상되는 효과가 관찰되었다. 플라즈마 아크 장치의 출력 증가는 Ti 스폰지의 재용해 속도 증가와 함께 잉곳 표면도 양호해졌다. New 스크랩인 타이타늄과 old 스크랩인 지르코늄 합금을 플라즈마 아크 재용해한 결과, 매우 양호한 표면을 갖는 잉곳을 제조할 수 있었다.

열처리 조건의 변화에 따른 순수 Zr의 미세조직 및 재결정 거동 (Microstructures and Recrystallization Behavior with Heat-Treatment Conditions of Pure Zr)

  • 임윤수;위명용;김현길;최양진;정용환
    • 열처리공학회지
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    • 제12권4호
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    • pp.287-293
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    • 1999
  • Effect of heat-treatment on the microstructure and recrystallization behavior of pure Zr was studied. The specimens were prepared under the various annealing temperatures from $400^{\circ}C$ to $800^{\circ}C$ and times from 300 to 5000 minutes after vacuum arc remelting. The recrystallization behavior was observed by a polarized optical microscope, TEM and micro-vickers hardness tester. With increasing the annealing time, the temperature region of hardness drop moved to the lower temperature region due to the recovery and recrystallization behaviors at the lower temperature. The recrystallization of cold-worked pure Zr was completed between 450 and $600^{\circ}C$. The size of recrystallized grain increased at $700^{\circ}C$ for 600min. Activation energy(Q) of pure Zr measured by the time for constant fraction technique was 78 KJ/mol.

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Zr-0.8Sn-xFe 3원계 합금의 재결정 거동에 관한 연구 (A Study on the Recrystallization Behavior of Zr-0.8Sn-xFe Ternary Alloys)

  • 임윤수;최양진;위명용
    • 열처리공학회지
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    • 제13권4호
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    • pp.239-245
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    • 2000
  • Effect of tin and iron content on the recrystallization behavior of temary Zr-0.8Sn-x%Nb alloys were studied. The specimens with 0.1, 0.2 and 0.4 wt.% of iron were prepared under various annealing temperatures from $400^{\circ}C$ to $800^{\circ}C$ and times from 30 to 5000 minutes after vacuum arc remelting. The recrystallization behavior was observed using a polarized optical microscope, TEM and micro-vickers hardness tester. The recrystallization temperature of the alloys slightly increased with iron content due to increase of activation energy. The grain growth of the alloys with 0.1 and 0.2 wt.% of iron occured rapidly, however, that of the alloys with 0.4 wt.% iron was gradually retarded due to precipitation. The hardness of the alloy with a high iron slightly increased by the precipitation of beta phase after annealing at $800^{\circ}C$.

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전자빔용해 및 플라즈마아크용해에 의한 티타늄 스크랩의 재활용 (The recycle of titanium scrap by electron beam melting and plasma arc melting process)

  • 최국선;박종범;오정민;문영희;엄태경;김영석;김영록
    • 한국자원리싸이클링학회:학술대회논문집
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    • 한국자원리싸이클링학회 2006년도 춘계임시총회 및 제27회 학술발표대회
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    • pp.56-60
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    • 2006
  • In 2005, the imports of titanium metals was about 22.8 million US$(7,700 tons) in Korea. New scrap produced was estimated to be 359 tons and the exports were about 352 tons. Generally scrap is recylced into titanium ingot either with or without virgin metal using traditional vacuum-arc-melting and cold hearth melting. In Korea, there is no titanium ingot producers(recyclers). In this paper, the brief summary of major titanium melting technology, such as vacuum arc remelting(VAR), electron beam melting(EBM), plasma arc melting(PAM) is given and discussed. In view of titanium market situation of Korea, the technological development of ingot production from scrap is big problem to be solved in order to realize extensive cost reduction for titanium products.

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주조용 TiAl 합금의 조직 미세화를 위한 반복열처리 공정 조건에 관한 연구 (The Effects of Cyclic Heat Treatment Process for Fine Microstructure of TiAl Cast Alloy)

  • 공만식;양현석
    • 열처리공학회지
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    • 제32권5호
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    • pp.195-200
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    • 2019
  • For expanding the applications and workability of TiAl alloy, elongation is very important property. Fine microstructure is needed for elongation and physical properties of TiAl alloys. In this study, The effects of cyclic heat treatment process for fine microstructure of Ti-46Al-Nb-W-Cr-Si-C alloy, which was made by VAR (vacuum arc remelting) and VIM(vacuum induction melting) centrifugal casting process, was investigated. Cycle heat treatment process was very effective for recrystallization of this TiAl system, which has microstructure size of $50{\sim}100{\mu}m$ through pre-heat treatment, cyclic heat treatment in ${\alpha}+{\gamma}$ phase region and solution heat treatment respectively. Refined grain size was finally confirmed by photos of optical microscope and scanning electron microscope.

실리사이드 복합 공정합금의 미세조직 및 고온 압축특성 (A Study on Microstructure and High Temperature Compression Characteristics of Silicide Eutectics)

  • 이재현;조용성;강수현;박장식;김상식
    • 한국주조공학회지
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    • 제17권1호
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    • pp.85-92
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    • 1997
  • There has been a considerable interest to develop the silicide alloys as high temperature structural materials because of their excellent high temperature stability and strength, however, their lack of room temperature ductility and toughness was a main obstacle for the application. In order to improve ductility while maintaining good high temperature properties, possible refractory metal-silicide eutectic alloys composed of fine two phases were prepared by VAR(Vacuum Arc Remelting). Three silicide alloys, $Nb-Nb_3Si$, $Ti-Ti_5Si_3$, $V-V_3Si$, were selected as prospecting silicide eutectics and those high temperature characteristics were evaluated by high temperature compression test.

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Antibacterial Properties of TiAgN and ZrAgN Thin Film Coated by Physical Vapor Deposition for Medical Applications

  • Kang, Byeong-Mo;Lim, Yeong-Seog;Jeong, Woon-Jo;Kang, Byung-Woo;Ahn, Ho-Geun
    • Transactions on Electrical and Electronic Materials
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    • 제15권5호
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    • pp.275-278
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    • 2014
  • We deposited TiAgN and ZrAgN nanocomposite coatings on pure Titanium specimens, by using arc ion plating (AIP) with single alloy targets. TiAg ZrAg alloy targets of 5 wt.%, 10 wt.% silver content by vacuum arc remelting (VAR), followed by homogenization for 2 hours at $1,100^{\circ}C$ in non-active Ar gas atmosphere and characterized these samples for morphology and chemical composition. We investigated the biocompatibility of TiAg and ZrAg alloys by examining the proliferation of L929 fibroblast cells by MTT test assay, after culturing the cells ($4{\times}10^4cells/cm^2$) for 24 hours; and exploring the antibacterial properties of thin films by culturing Streptococus Mutans (KCTC3065), using paper disk techniques. Our results showed no cytotoxic effects in any of the specimens, but the antibacterial effects against Streptococus Mutans appeared only in the 10 wt.% silver content specimens.

Surface and Corrosion Properties of Electrolytic Polished 316L Stainless Steel by Double Melting (VIM and VAR)

  • Hyunseung Lee;Gangsan Kim;Seungho Han;Man-Sik Kong;Jung-Yeul Yun;Si Young Chang
    • 한국주조공학회지
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    • 제43권5호
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    • pp.223-229
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    • 2023
  • In this study, STS316L produced by a double-melting process involving vacuum induction melting (VIM) and vacuum arc remelting (VAR) was subjected to extrusion and drawing to form a tube and was subsequently electrolytic polished (EP). The grain size of the obtained STS316L without EP was approximately 55 ㎛, with no difference found after EP. The thickness of the EP layer was measured by AES and TEM, showing values of approximately 10 nm and 15 nm, respectively. After EP, the Cr/Fe and CrO/FeO ratios of the passive layer increased from 1.48 to 1.62 and from 2.15 to 2.26, respectively, while the surface roughness decreased significantly from 0.255 to 0.024 ㎛. Consequently, the corrosion rate decreased in both NaCl and HCl solutions after the EP process. Additionally, the amounts of eluted Cr and Fe ions were reduced from 1.2 to 0.8 ppb and 10.3 to 0.8 ppb, respectively. Furthermore, polarization tests revealed that STS316L treated with EP required a lower current density to reach a passive state, indicating that corrosion behavior was retarded.