• Title/Summary/Keyword: vacuum arc remelting

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Cogging of premium-quality Alloy 718 (고청정 Alloy718 잉고트 Cogging)

  • 박노광;염종택;임정숙;최상욱
    • Journal of the Korea Institute of Military Science and Technology
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    • v.6 no.4
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    • pp.159-166
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    • 2003
  • Microstructures and mechanical properties of VIM/VAR/VAR-processed Ni-based Alloy718 ingot were investigated. Vacuum arc remelting(VAR) results in chill grain zone, columnar grain zone, and equi-axed grain zone in the ingot due to the difference in local solidification processes. Different grain structures of the remelting ingot result in the different hot workability for the given cogging conditions. Experimental results on microstructural inhomogeniety and material flow behavior under billet cogging conditions were presented, and their potential effects on the billet cogging process are discussed.

Recycling of Ti Turning Scraps for Production of Consumable Arc Electrode (아크용(用) 소모성(消耗性) 전극(電極) 제조(製造)를 위한 타이타늄 선삭(旋削) 스크랩의 재활용(再活用))

  • Oh, Jung-Min;Lim, Jae-Won
    • Resources Recycling
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    • v.21 no.5
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    • pp.58-64
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    • 2012
  • Ti button type ingots were prepared by recycling of Ti turning scraps using vacuum arc melting process for production of consumable arc electrode. The behavior of impurities such as Fe, W, O, and N in the Ti button ingots was investigated and the properties of the Ti button ingots were also evaluated. In the case of oxygen gaseous impurity, the oxygen layers on the surface of the Ti turning scraps were easily removed by the first vacuum arc melting. On the other hand, the solute oxygen in the Ti turning scraps was not removed by the next melting. In the case of Fe, major impurity in the Ti turning scraps, the removal degree in the final Ti button ingot refined by vacuum arc melting for 20 minutes was approximately 43 %, which is due to the vapor pressure difference between Ti and Fe. As a result, the Ti button ingots with ASTM grade 3 could be obtained by multiple vacuum arc melting from the Ti turning scraps. Therefore, it was confirmed that the preparation of consumable electrode for vacuum arc remelting could be possible by recycling of Ti turning scraps.

A Study of Process factors on the Recycling of Reactive Metal Scraps in Plasma Arc Remelting (Plasma Arc Remelting에서 활성 금속 Scrap 재활용에 미치는 공정인자의 연구)

  • Jung, Jae-Young;Sohn, Ho-Sang
    • Resources Recycling
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    • v.26 no.6
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    • pp.3-9
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    • 2017
  • In this study, plasma arc remelting behaviors according to arc current, arc voltage, and types of plasma gas were investigated using Kroll processed Ti sponges as anode. In the discharge pressure range of vacuum pump ($200{\sim}300kgf/cm^2$), the arc voltage did not vary greatly with the increase of discharge pressure at a given arc length. This means that the pressure in the vacuum chamber during operation hardly changes and the atmospheric pressure maintains. Under various conditions of arc currents (700~900A), the arc voltage slightly increased with arc current. The effects of anode materials and operational variables on the arc length-arc voltage relationship were compared with the results in previous studies. When the atmospheric gas changed from argon to helium, double effect of improvement on the output of the steady state was observed. The increase of output in the plasma arc device was accompanied by an increase in the melting rate of the Ti sponge and the quality of the ingot surface was also improved. The plasma arc remelting of the new scrap titanium and the old scrap zirconium alloy could result in the fabrication of an ingot with high surface quality.

Microstructures and Recrystallization Behavior with Heat-Treatment Conditions of Pure Zr (열처리 조건의 변화에 따른 순수 Zr의 미세조직 및 재결정 거동)

  • Lim, Yoon-Soo;Wey, Myeong-Yong;Kim, Hyun-Gil;Choi, Yang-Jin;Jeong, Yong-Hwan
    • Journal of the Korean Society for Heat Treatment
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    • v.12 no.4
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    • pp.287-293
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    • 1999
  • Effect of heat-treatment on the microstructure and recrystallization behavior of pure Zr was studied. The specimens were prepared under the various annealing temperatures from $400^{\circ}C$ to $800^{\circ}C$ and times from 300 to 5000 minutes after vacuum arc remelting. The recrystallization behavior was observed by a polarized optical microscope, TEM and micro-vickers hardness tester. With increasing the annealing time, the temperature region of hardness drop moved to the lower temperature region due to the recovery and recrystallization behaviors at the lower temperature. The recrystallization of cold-worked pure Zr was completed between 450 and $600^{\circ}C$. The size of recrystallized grain increased at $700^{\circ}C$ for 600min. Activation energy(Q) of pure Zr measured by the time for constant fraction technique was 78 KJ/mol.

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A Study on the Recrystallization Behavior of Zr-0.8Sn-xFe Ternary Alloys (Zr-0.8Sn-xFe 3원계 합금의 재결정 거동에 관한 연구)

  • Lim, Yoon-Soo;Choi, Yang-Jin;Wey, Myeong-Yong
    • Journal of the Korean Society for Heat Treatment
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    • v.13 no.4
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    • pp.239-245
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    • 2000
  • Effect of tin and iron content on the recrystallization behavior of temary Zr-0.8Sn-x%Nb alloys were studied. The specimens with 0.1, 0.2 and 0.4 wt.% of iron were prepared under various annealing temperatures from $400^{\circ}C$ to $800^{\circ}C$ and times from 30 to 5000 minutes after vacuum arc remelting. The recrystallization behavior was observed using a polarized optical microscope, TEM and micro-vickers hardness tester. The recrystallization temperature of the alloys slightly increased with iron content due to increase of activation energy. The grain growth of the alloys with 0.1 and 0.2 wt.% of iron occured rapidly, however, that of the alloys with 0.4 wt.% iron was gradually retarded due to precipitation. The hardness of the alloy with a high iron slightly increased by the precipitation of beta phase after annealing at $800^{\circ}C$.

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The recycle of titanium scrap by electron beam melting and plasma arc melting process (전자빔용해 및 플라즈마아크용해에 의한 티타늄 스크랩의 재활용)

  • Choi, Good-Sun;Park, Jong-Bum;Oh, Jung-Min;Moon, Young-Hee;Um, Tae-Kyung;Kim, Young-Suk;Kim, Young-Rog
    • Proceedings of the Korean Institute of Resources Recycling Conference
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    • 2006.05a
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    • pp.56-60
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    • 2006
  • In 2005, the imports of titanium metals was about 22.8 million US$(7,700 tons) in Korea. New scrap produced was estimated to be 359 tons and the exports were about 352 tons. Generally scrap is recylced into titanium ingot either with or without virgin metal using traditional vacuum-arc-melting and cold hearth melting. In Korea, there is no titanium ingot producers(recyclers). In this paper, the brief summary of major titanium melting technology, such as vacuum arc remelting(VAR), electron beam melting(EBM), plasma arc melting(PAM) is given and discussed. In view of titanium market situation of Korea, the technological development of ingot production from scrap is big problem to be solved in order to realize extensive cost reduction for titanium products.

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The Effects of Cyclic Heat Treatment Process for Fine Microstructure of TiAl Cast Alloy (주조용 TiAl 합금의 조직 미세화를 위한 반복열처리 공정 조건에 관한 연구)

  • Kong, Man-Sik;Yang, Hyunseok
    • Journal of the Korean Society for Heat Treatment
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    • v.32 no.5
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    • pp.195-200
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    • 2019
  • For expanding the applications and workability of TiAl alloy, elongation is very important property. Fine microstructure is needed for elongation and physical properties of TiAl alloys. In this study, The effects of cyclic heat treatment process for fine microstructure of Ti-46Al-Nb-W-Cr-Si-C alloy, which was made by VAR (vacuum arc remelting) and VIM(vacuum induction melting) centrifugal casting process, was investigated. Cycle heat treatment process was very effective for recrystallization of this TiAl system, which has microstructure size of $50{\sim}100{\mu}m$ through pre-heat treatment, cyclic heat treatment in ${\alpha}+{\gamma}$ phase region and solution heat treatment respectively. Refined grain size was finally confirmed by photos of optical microscope and scanning electron microscope.

A Study on Microstructure and High Temperature Compression Characteristics of Silicide Eutectics (실리사이드 복합 공정합금의 미세조직 및 고온 압축특성)

  • Lee, Je-Hyun;Cho, Yong-Seong;Kang, Soo-Hyeon;Park, Jang-Sik;Kim, Sang-Sik
    • Journal of Korea Foundry Society
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    • v.17 no.1
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    • pp.85-92
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    • 1997
  • There has been a considerable interest to develop the silicide alloys as high temperature structural materials because of their excellent high temperature stability and strength, however, their lack of room temperature ductility and toughness was a main obstacle for the application. In order to improve ductility while maintaining good high temperature properties, possible refractory metal-silicide eutectic alloys composed of fine two phases were prepared by VAR(Vacuum Arc Remelting). Three silicide alloys, $Nb-Nb_3Si$, $Ti-Ti_5Si_3$, $V-V_3Si$, were selected as prospecting silicide eutectics and those high temperature characteristics were evaluated by high temperature compression test.

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Antibacterial Properties of TiAgN and ZrAgN Thin Film Coated by Physical Vapor Deposition for Medical Applications

  • Kang, Byeong-Mo;Lim, Yeong-Seog;Jeong, Woon-Jo;Kang, Byung-Woo;Ahn, Ho-Geun
    • Transactions on Electrical and Electronic Materials
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    • v.15 no.5
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    • pp.275-278
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    • 2014
  • We deposited TiAgN and ZrAgN nanocomposite coatings on pure Titanium specimens, by using arc ion plating (AIP) with single alloy targets. TiAg ZrAg alloy targets of 5 wt.%, 10 wt.% silver content by vacuum arc remelting (VAR), followed by homogenization for 2 hours at $1,100^{\circ}C$ in non-active Ar gas atmosphere and characterized these samples for morphology and chemical composition. We investigated the biocompatibility of TiAg and ZrAg alloys by examining the proliferation of L929 fibroblast cells by MTT test assay, after culturing the cells ($4{\times}10^4cells/cm^2$) for 24 hours; and exploring the antibacterial properties of thin films by culturing Streptococus Mutans (KCTC3065), using paper disk techniques. Our results showed no cytotoxic effects in any of the specimens, but the antibacterial effects against Streptococus Mutans appeared only in the 10 wt.% silver content specimens.

Surface and Corrosion Properties of Electrolytic Polished 316L Stainless Steel by Double Melting (VIM and VAR)

  • Hyunseung Lee;Gangsan Kim;Seungho Han;Man-Sik Kong;Jung-Yeul Yun;Si Young Chang
    • Journal of Korea Foundry Society
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    • v.43 no.5
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    • pp.223-229
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    • 2023
  • In this study, STS316L produced by a double-melting process involving vacuum induction melting (VIM) and vacuum arc remelting (VAR) was subjected to extrusion and drawing to form a tube and was subsequently electrolytic polished (EP). The grain size of the obtained STS316L without EP was approximately 55 ㎛, with no difference found after EP. The thickness of the EP layer was measured by AES and TEM, showing values of approximately 10 nm and 15 nm, respectively. After EP, the Cr/Fe and CrO/FeO ratios of the passive layer increased from 1.48 to 1.62 and from 2.15 to 2.26, respectively, while the surface roughness decreased significantly from 0.255 to 0.024 ㎛. Consequently, the corrosion rate decreased in both NaCl and HCl solutions after the EP process. Additionally, the amounts of eluted Cr and Fe ions were reduced from 1.2 to 0.8 ppb and 10.3 to 0.8 ppb, respectively. Furthermore, polarization tests revealed that STS316L treated with EP required a lower current density to reach a passive state, indicating that corrosion behavior was retarded.