• Title/Summary/Keyword: urea-formaldehyde

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Studies on Adhesion of Fancy Veneer and Formaldehyde Emission of Wood-Based Floorings by Mole Ratios of Urea and Melamine (요소·멜라민 접착제의 수지 조성에 따른 마루판의 천연무늬단판 접착성 및 포름알데히드 방출에 대한 연구)

  • Kang, Eun-Chang;Park, Jong-Young;Park, Heon
    • Journal of the Korean Wood Science and Technology
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    • v.30 no.2
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    • pp.165-171
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    • 2002
  • This study was to investigate the adhesion properties of fancy veneer and base panels and formaldehyde emission of wood-based floorings bonded with urea-melamine formaldehyde adhesives. We focused on stoichiometric mole ratio of reactive functional groups. The urea-melamine formaldehyde adhesives were made at twelve different formaldehyde/urea-melamine mole ratios. The interlaminated shear strength and formaldehyde emission of wood-based floorings bonded with selected adhesive among these adhesives were examined. The results showed that the bonding properties were high and the formaldehyde emission was low as the adhesive consisted of stoichiometric mole ratio of formaldehyde/urea-melamine. Interlaminated shear strengths of HDF(High Density Fiberboard) flooring were over 14 kgf/cm2 at all mole ratios. At the mole ratio of 1.0, HDF flooring showed low value of formaldehyde emission of 953 mg/L. Interlaminated shear strengths of Plywood flooring were high, 14.02 kgf/cm2 at mole ratio of 1.4. At the mole ratio of 1.0, Plywood flooring showed low value of formaldehyde emission of 0.26 mg/L.

A Study on Free-formaldehyde in the Resin Finished cotton Fabric (III) -Extraction of Free-formaldehyde in the Urea-formaldehyde Resin-finished cotton fabric- (수지가공포의 유리 Formaldehyde에 관한 연구(III) -Urea Formaldehyde 수지가공포중의 유리 Formaldehyde 추출-)

  • Cho Soon Chae;Rhie Jeon Sook;Rhee Jong Mun;Shin Sang Jin
    • Journal of the Korean Society of Clothing and Textiles
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    • v.5 no.1
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    • pp.23-26
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    • 1981
  • In this paper, the extraction mechanism of free formaldehyde in the urea formaldehyde resin finished cotton fabric is discussed. An empirical equation for formaldehyde release has been formulated. $$F=3.7\times10^{-3}\;H\;T^{2.2326}+440$$ in which, F: the amount of free formaldehyde extracted ($\mu$g/g) H: extraction time (min) T: extraction temperature ($^{\circ}C$)

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Effects of Formaldehyde to Urea Mole Ratio on Thermomechanical Curing of Urea-Formaldehyde Resin Adhesives

  • Park, Byung-Dae;Kim, Jae-Woo
    • Journal of the Korean Wood Science and Technology
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    • v.35 no.5
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    • pp.76-86
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    • 2007
  • This study was conducted to investigate the effects of formaldehyde to urea (F/U) mole ratio on thermomechanical curing of UF resin adhesives with different F/U mole ratios. Thermomechanical curing of these UF resin adhesives was characterized using parameters of dynamic mechanical analysis (DMA) such as the gel temperature, maximum storage modulus, and peak temperatures of storage and loss modulus. As the F/U mole ratio decreased, the gel temperature of UF resin adhesives increased. The maximum storage modulus as an indicator of the rigidity of UF resin adhesives decreased with decreasing F/U mole ratio. The peak temperature of tan $\delta$ increased with decreasing F/U mole ratio, indicating that the vitrification occurred faster for high F/U mole ratio of UF resin adhesives than for the one of lower F/U mole ratio. These results partially explained the reason why UF resin adhesives with lower F/U mole ratio resulted in relatively poor adhesion performance when they were applied.

Physical Property Analysis by Table of Orthogonal Arrays of Three-level on the Cotton Fabrics Treated with Formaldehyde and Urea (포름알데히드와 우레아로 처리한 면직물의 3수준 직교배열표에 의한 성능 분석)

  • 이방원;김형우;김찬영;박병기
    • Textile Coloration and Finishing
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    • v.2 no.1
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    • pp.14-20
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    • 1990
  • The cotton fabrics were treated with formaldehyde in the presence of zinc nitrate catalyst and urea. The effects of HCHO concentration, urea concentration, catalyst ratio, cure time and cure temperature on the physical properties of fabrics were studied. Cotton fabric finished with HCHO and urea had the lower tensile strength and tear strength than untreated one. These strength losses resulted from tighter oxymethylene crosslinks. The enhanced wrinkle recovery for fabric treated with formaldehyde in the presence of urea was indicative of the formation of urea-formaldehyde polymer. These experimental conditions were set up according to table of orthogonal arrays.

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Effects of an Inorganic Compound Added to Amino Resin Binders for Manufacture of Plywood

  • Lee, Sang-Min;Yoon, Kyoung-Dong;Park, Jong-Young;Park, Sang-Bum
    • Journal of the Korean Applied Science and Technology
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    • v.26 no.1
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    • pp.18-23
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    • 2009
  • Curing behavior and structural property of an inorganic compound added urea-formaldehyde(UF) and urea-melamine-formaldehyde(UMF) were studied. In addition, tensile strength and formaldehyde emission of plywoods made of those resin binders were studied. Curing temperature and structure were not changed, but tensile strengths of plywoods manufactured both with a UF resin and a UMF resin were decreased slightly as increased amount of inorganic compound. Formaldehyde emissions from plywoods were reduced as increased amount of inorganic compound. Wheat flour as an extender was helped to reduce of formaldehyde emission. From the result of this study it might be estimated that using appropriate amount of inorganic compound and proper resin system can be strengthened bond strength and reduced formaldehyde emission.

A Novel Manufacturing Method of Urea-formaldehyde Resin with the Titanium Dioxide for Reducing Formaldehyde Emission (TiO2를 이용한 목질보드용 요소수지의 포름알데히드방출 저감을 위한 새로운 제조방법)

  • Park, Han-Sang;Lee, Hwa-Hyoung
    • Korean Journal of Agricultural Science
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    • v.36 no.1
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    • pp.11-18
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    • 2009
  • The purpose of this study is to examine a proper amount of addition and a proper point for addition of titanium dioxide for the manufacture of E0 type of urea-formaldehyde resin (UF). The reduction of free formaldehyde from UF resin treated particle board was also investigated. $TiO_2$ content was 0.5%, 1% and 3% on the dry basis of UF resin. UV light was used to initiate reaction. The results of this study are as follows: 1. During UF resin manufacturing process, the second adding step of urea was proper point for $TiO_2$ addition. 2. 1 % addition of $TiO_2$ gave good values for the Eo type urea-formaldehyde resin. 3. There was no significant difference between physical properties of particle board, but the higher the adding content of titanium dioxide resulted in the lower the mechanical properties.

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Curing Characteristics of Low Molar Ratio Urea-Formaldehyde Resins

  • Fan, Dongbin;Li, Jianzhang;Mao, An
    • Journal of Adhesion and Interface
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    • v.7 no.4
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    • pp.45-52
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    • 2006
  • Five low molar ratio urea-formaldehyde (LUF) resins were synthesized in this study. The effects of molar ratio, free formaldehyde content, and catalysts on the curing characteristics of LUF resins were studied by measuring its free formaldehyde content, pH value change after catalysts added, curing rate, and pot life, observing its cured appearance, and analyzing its thermal behavior. The results indicate that: 1) The LUF resin with lower molar ratio than 1.0 can still cure; 2) Free formaldehyde content is not the main factor in affecting curing rate of LUF resin; 3) Compared with ammonium chloride as a traditional catalyst, persulfate salts markedly accelerate the curing rate of LUF resin, and result in the different appearance; 4) the addition of sodium chloride to catalysts can accelerate the curing rate of LUF resin, but the effect is moderate.

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Simultaneous Improvement of Formaldehyde Emission and Adhesion of Medium-Density Fiberboard Bonded with Low-Molar Ratio Urea-Formaldehyde Resins Modified with Nanoclay

  • WIBOWO, Eko Setio;LUBIS, Muhammad Adly Rahandi;PARK, Byung-Dae
    • Journal of the Korean Wood Science and Technology
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    • v.49 no.5
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    • pp.453-461
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    • 2021
  • In wood-based composite panels, low-molar ratio (LMR) urea-formaldehyde (UF) resins usually result in reduced formaldehyde emission (FE) at the expense of poor adhesion. However, the FE and adhesion of medium-density fiberboard (MDF) bonded with LMR UF resins were both improved in this study. The modified LMR UF resins with transition metal ion-modified bentonite (TMI-BNT) nanoclay simultaneously improved the FE and adhesion of MDF panels. The modified LMR UF resins with 5% TMI-BNT resulted in a 37.1% FE reduction and 102.6% increase in the internal bonding (IB) strength of MDF panels. Furthermore, thickness swelling and water absorption also significantly decreased to 13.0% and 24.9%, respectively. These results imply that TMI-BNT modification of LMR UF resins could enhance the formation of a three-dimensional network rather than crystalline domains, resulting in improved cohesion.

Properties and Curing Behavior of Urea-Modified Phenolic Resins

  • Lee, Sang-Min;Park, Sang-Bum;Park, Jong-Young
    • Journal of the Korean Applied Science and Technology
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    • v.24 no.4
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    • pp.339-346
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    • 2007
  • The influence of adding urea to phenol-formaldehyde (PF) resins as a co-polymer component were investigated aiming at synthesizing useful phenol-urea-formaldehyde resins. Urea was added at 10% by total resin weight. Several methods for the addition of urea to the PF resins during synthesizing resins to see the co-polymerization occurs between urea and PF resins. The urea was added at the beginning, at three different middle stages, and at the end of PF resin synthesis. The copolymerized methylene bridges between phenol and urea molecules were not observed by $^{13}C-NMR;$ no signal around 50ppm. The curing of urea-modified PF resins, evaluated by dynamic mechanical analysis(DMA), showed some differences among the resins. DMA gel times ranged from 2.75 min to 3.25 min and the resins made with earlier urea additions showed slightly shorter gel times. The longest cure time and gelation time was observed for the resin PFU. Catalyst effects on the DMA cure time values of resins were not significant with different amounts of catalyst or different types of catalyst for all resins tested. Gel times of urea-modified PF resins shortened the most by triacetin catalyst.

The Thermal Characteristics of Cellulose Fabrics Finished with Urea-Formaldehyde Resin (요소.포름알데히드 수지가공 셀룰로오스계 직물의 열특성)

  • Song, Wha Soon
    • Textile Coloration and Finishing
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    • v.5 no.4
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    • pp.79-91
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    • 1993
  • The purpose of this study is to prepare the newer, more comfortable of urea-formaldehyde resin finished fabrics. The methods of this study are by making examinations and comparisons the relations between the thickness, fabrics counts, weight, moisture regain and crease recovery of cotton and viscose rayon fabrics caused by condition of urea-formaldehyde resin finishing and warm retaining ability and warm-cool sense. The analytic results of thermal character in state of fabrics material finished with urea-formaldehyde are as follows: 1. The warm retaining ability has no correlation with mixing ratio of resin but the increase of the warm retaining ability has correlation with the increase of concentration of urea-formaldehyde resin. 2. The result pf multiple regression analysis for effect of physical property according to the concentration of resin to the warm retaining ability revealed as below. As the weight, thickness and density increase and moisture regain decreases, the warm retaining ability increases. 3. The qmax value has no correlation with mixing ratio of resin but the increase of the qmax value has correlation with the increase of resin concentration. In the end, the effect of it promotes cool sense. 4. The result of multiple regression analysis for effect of physical property according to the concentration of resin to the qmax value revealed as below. As he weight and thickness increase, the qmax value decrease. But, as the density and crease recovery increase, the qmax value increase.

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