• Title/Summary/Keyword: unidirectional composite laminate

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Characteristics Evaluation of CFRP Composite Laminates Using a Through-Transmission Method of Ultrasonic Transducers (초음파 트랜스듀셔 투과법을 이용한 CFRP 복합적층판의 특성평가)

  • Im, Kwang-Hee;Na, Sung-Woo;Kang, Tae-Sick;Kim, Sun-Kyun;Kim, Ji-Hyun;Lee, Hyun;Park, Jae-Woung;Sim, Jae-Ki;Yang, In-Young;Hsu, David K.
    • Proceedings of the KSME Conference
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    • 2001.06a
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    • pp.401-406
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    • 2001
  • When propagating the thickness direction of composite laminates ultrasound waves interacts strongly with the orientation and sequence of the plies in a layup. Also the layup orientation greatly influences its properties in a composite laminate. If one ply of the layup orientation is misaligned, it could result in the part being rejected and discarded. Now, most researchers cut a small coupon from the waste edge and use a microscope to optically verify the ply sequences on important parts. Those may add a substantial cost to the product since the test is both labor hard and performed after the part is cured. A nondestructive technique would be very beneficial, which could be used to test the part after curing and require less time than the optical test. Therefore we have developed, reduced, and implemented a novel ply-by-ply vector decomposition model for composite lam mates fabricated from unidirectional plies. This model decomposes the transmission of a linearly polarized ultrasound wave into orthogonal components through each ply of a laminate. It is found that a high probability shows between the model and tests developed in characterizing cured layups of the laminates.

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Flexural behavior of sandwich beams with novel triaxially woven fabric composite skins

  • Al-Fasih, M.Y.;Kueh, A.B.H.;Ibrahim, M.H.W.
    • Steel and Composite Structures
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    • v.34 no.2
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    • pp.299-308
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    • 2020
  • This study aims to carry out the experimental and numerical investigation on the flexural behavior of sandwich honeycomb composite (SHC) beams reinforced with novel triaxially woven fabric composite skins. Different stacking sequences of the carbon fiber reinforcement polymer (CFRP) laminate; i.e., 0°-direction of TW (TW0), 0°-direction of UD (UD0), and 90°-direction of UD (UD90) were studied, from which the flexural behavior of SHC beam behaviors reinforced with TW0/UD0 or TW0/UD90 novel laminated skins were compared with those reinforced with UD0/90 conventional laminated skins under four-point loading. Generally, TW0/UD0 SHC beams displayed the same flexural stiffness as UD0/90 SHC beams in terms of load-deflection relationships. In contrast, TW0/UD90 SHC beams showed a 70% lower efficiency than those of UD0/90 SHC. Hence, the TW0/UD0 laminate arrangement is more effective with a mass reduction of 39% compared with UD0/90 for SHC beams, although their stiffness and shear strength are practically identical.

Characterization of CFRP Laminates′Layups Using Through-Transmitting Ultrasound Waves

  • Im, Kwang-Hee;David K. Hsu;Cho, Young-Tae;Park, Jae-Woung;Sim, Jae-Ki;Yang, In-Young
    • Journal of Mechanical Science and Technology
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    • v.16 no.3
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    • pp.292-301
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    • 2002
  • Ultrasound waves interact strongly with the orientation and sequence of the plies in a layup when propagating in the thickness direction of composite laminates. Also the layup orientation greatly influences its properties in a composite laminate. If the layup orientation of a ply is misaligned, it could result in the part being rejected and discarded. Now, most researchers cut a small coupon from the waste edge and use a microscope to optically verify the ply sequences on important parts. This may add a substantial cost to the production since the test is both labor intensive and performed after the part is cured. A nondestructive technique would be very beneficial, which could be used to test the part after curing and requires less time than the optical test. Therefore we have developed, reduced, and implemented a novel ply-by-ply vector decomposition model for composite laminates fabricated from unidirectional plies. This model decomposes the transmission of a linearly polarized ultrasound wave into orthogonal components through each ply of a laminate. High probability is found, by comparisons between the model and tests, in characterizing cured layups of the laminates by using the proposed method.

Axial buckling response of fiber metal laminate circular cylindrical shells

  • Bidgoli, Ali M. Moniri;Heidari-Rarani, Mohammad
    • Structural Engineering and Mechanics
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    • v.57 no.1
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    • pp.45-63
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    • 2016
  • Fiber metal laminates (FMLs) represent a high-performance family of hybrid materials which consist of thin metal sheets bonded together with alternating unidirectional fiber layers. In this study, the buckling behavior of a FML circular cylindrical shell under axial compression is investigated via both analytical and finite element approaches. The governing equations are derived based on the first-order shear deformation theory and solved by the Navier solution method. Also, the buckling load of a FML cylindrical shell is calculated using linear eigenvalue analysis in commercial finite element software, ABAQUS. Due to lack of experimental and analytical data for buckling behavior of FML cylindrical shells in the literature, the proposed model is simplified to the full-composite and full-metal cylindrical shells and buckling loads are compared with the available results. Afterwards, the effects of FML parameters such as metal volume fraction (MVF), composite fiber orientation, stacking sequence of layers and geometric parameters are studied on the buckling loads. Results show that the FML layup has the significant effect on the buckling loads of FML cylindrical shells in comparison to the full-composite and full-metal shells. Results of this paper hopefully provide a useful guideline for engineers to design an efficient and economical structure.

Experimental Assessment of Tensile Failure Characteristic for Advanced Composite Laminates (첨단복합재료 적층판의 인장 파손특성 시험적 평가)

  • Lee, Myoung Keon;Lee, Jeong Won;Yoon, Dong Hyun;Kim, Jae Hoon
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.41 no.10
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    • pp.959-965
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    • 2017
  • In recent years, major airplane manufacturers have been using the laminate failure theory to estimate the strain of composite structures for airplanes. The laminate failure theory uses the failure strain of the laminate to analyze composite structures. This paper describes a procedure for the experimental assessment of laminate tensile failure characteristics. Regression analysis was used as the experimental assessment method. The regression analysis was performed with the response variable being the laminate failure strain and with the regressor variables being two-ply orientation ($0^{\circ}$ and ${\pm}45^{\circ}$) variables. The composite material in this study is a carbon/epoxy unidirectional (UD) tape that was cured as a pre-preg at $177^{\circ}C(350^{\circ}F)$. A total of 149 tension tests were conducted on specimens from 14 distinct laminates that were laid up at standard angle layers ($0^{\circ}$, $45^{\circ}$, $-45^{\circ}$, and $90^{\circ}$). The ASTM-D-3039 standard was used as the test method.

Boundary Element Analysis of Stress Intensity Factor for Interface Edge Crack in A Unidirectional Composite (단일방향 복합재료의 공유면에 존재하는 모서리 균열의 경계요소해석)

  • 이상순;김정규
    • Computational Structural Engineering
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    • v.9 no.1
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    • pp.77-83
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    • 1996
  • The overall stress intensity factor for edge crack located at the interface between fiber and matrix of a unidirectional graphite/epoxy laminate model subjected to a transverse tensile strain have been computed using the boundary element method. Such crack might be generated due to a stress singularity in the vicinity of the free surface. The amplitude of complex stress intensity factor has the constant value at large crack lengths.

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Cure simulation and Consolidation for a Thick Glass/Epoxy Laminate (유리섬유/에폭시 후판 복합재료의 경화공정 및 압밀해석)

  • O, Je-Hun;Lee, Dae-Gil
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.24 no.11
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    • pp.2853-2865
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    • 2000
  • During the curing process of thick glass/epoxy laminates, a substantial amount of temperature lag and overshoot at the center of the laminates is usually experienced due to the large thickness and low thermal conductivity of the glass/epoxy composites. Also, it takes a longer time for full and uniform consolidation. In this work, temperature, degree of cure and consolidation of a 20 mm thick unidirectional glass/epoxy laminate were investigated using an experiment and a 3-dimentional numerical analysis. From the experimental and numerical results, it was found that the experimentally obtained temperature profile agreed well with the numerical one, and the cure cycle recommended by the prepreg manufacturer should be modified to prevent a temperature overshoot and to obtain full consolidation.

Development of a Thermoplastic Composite Parabolic Antenna Reflector using Automated Fiber Placement Method (자동섬유적층법을 이용한 열가소성 복합재료 접시형 안테나 반사판 개발)

  • Kim, Jin-Bong;Kim, Tae-Wook
    • Composites Research
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    • v.19 no.1
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    • pp.15-21
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    • 2006
  • It is very difficult to make complex 3 dimensional curved-shape composite laminates using the advanced unidirectional composite prepregs. This study shows development process of subscale composite parabolic antenna reflector using unidirectional AS4/PEEK prepreg tapes. The AS4/PEEK thermoplastic composite materials are known to have good thermal and chemical stabilities in addition to their high specific strength and modulus. Various lamination methods were investigated through finite element analyses to make up the laminate design of the reflector. The automated fiber placement method was used to fabricate the reflector. The thermal expansion test using full-bridge strain gage circuits was done to verity the performance of the composite product.

Ultrasonic Reflection at a Water/Fiber Reinforced Polymer Composite/Water Interface (물/섬유강화 고분자 복합재료/물 경계면에서의 초음파 반사)

  • Lee, J.H.;Lee, S.C.;Jun, J.N.;Oh, S.J.
    • Journal of the Korean Society for Nondestructive Testing
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    • v.13 no.1
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    • pp.15-20
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    • 1993
  • This study describes ultrasonic reflection at a water/fiber reinforced polymer composite/water interface. Theoretical predictions of reflected beam amplitudes are also presented. Four different polymer composite laminates are investigated : T300/5208 graphite/epoxy $[0]_{31T},\;[45/90/-45/0]_{3S},\;[45/-45]_{2S}$, and S-2 glass/epoxy $[0/90]_{4S}$. The analytical leaky plate wave dispersion curves for the unidirectional laminate and other three laminates can be obtained by searching for the minimum magnitude of the reflection coefficient.

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Effect of Cold Temperature Dry and Elevated Temperature Wet on Mechanical Properties of CFRP Composites (냉각($-55^{\circ}C$) 및 고온다습 조건($82.2^{\circ}C$)이 탄소섬유강화 복합재의 기계적 특성에 미치는 영향 연구)

  • Kim, Hyo-Jin;Lee, Sih-Joong;Han, Sang-Ho;Kim, Sang-Kuk;Park, Seong-Jun
    • Composites Research
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    • v.22 no.3
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    • pp.60-65
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    • 2009
  • The mechanical behavior of carbon fiber reinforced polymeric (CFRP) composites was investigated. Both strength and modulus were measured at room temperature dry, cold temperature dry, $-55^{\circ}C$, and elevated temperature wet, $82.2^{\circ}C$ on seven different laminate configurations consisting of $[0_6]_T$, $[90_{12}]_T$, $[0_{16}]_T$ and $[90_{16}]_T$ unidirectional laminates, $[{\pm}45]_{5S}$ angle-ply laminate, $[0/90_{12}/0]_T$ cross-ply laminate, a 36-ply laminate $[0/45/-45/45/-45/0]_{3S}$. Based on the experimental data presented, it is shown that the strength at cold temperature dry, $-55^{\circ}C$ is increased with the brittleness of fiber or matrix. Moreover, it is shown that both shear strength and modulus at elevated temperature wet, $82.2^{\circ}C$ are decreased by the cause of interfacial deterioration between fiber and matrix with moisture absorption.