• Title/Summary/Keyword: undercut

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Development of the CAMSsystem for CNC Hob Relieving Lathe (CNC 호브 릴리빙 선반의 CAM 시스템 개발)

  • 양희구;김석일;박천홍;류근수
    • Korean Journal of Computational Design and Engineering
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    • v.1 no.2
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    • pp.150-157
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    • 1996
  • The hob is considered as an effective gear cutting tool for achieving the various gears such as spur gear, helical gear, worm gear and so on. To enhance the productivity and precision of hobs and the competitive ability of domestic CNC hob relieving lathes, a CAM system for CNC hob relieving lathe needs to be realized. In this study, the CAM system is developed based on the personal computer and C language. Besides the automatic generation of CNC data, the developed CAM system has the various capabilities related to the generation of tool path, the cutting simulation for verifying the generated CNC data and forecasting the cutting time, the DNC operation for communicating the CNC data with CNC controller by RS232C port, and the estimation of undercut length for verifying the hob cutting conditions.

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A Parameter Sensibility Analysis of a Hydraulic Suspension System Using a Sliding Mode Control (슬라이딩 모드제어에 의한 유압 현가시스템의 설계변수 민감도 해석)

  • Kim, J.Y.
    • Transactions of The Korea Fluid Power Systems Society
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    • v.5 no.2
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    • pp.20-26
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    • 2008
  • The most vehicle active suspension system is activated by a hydraulic source and transmission system which has nonlinear characteristics. Even though we have designed a proper controller for this system, it sometimes cannot show remarkable performance characteristics because of many factors that undercut the performance of the hydraulic system, such as nonlinearity, modelling errors, parameter variations etc. So, the robust controller that prevents a system from lowering its performance is needed. In this study, the sliding mode control which is the representative one of robust controllers is adopted to investigate system parameter sensibility. As a result, the sliding mode controller shows robustness to the system parameters variations relative to the other controllers.

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Inspection System of Welding Bead and Chamfer by means of Laser Vision

  • Lee, Jun-Ssok;Im, Pil-Ju;Park, Young-Jun;Kim, Jae-Hoon
    • 제어로봇시스템학회:학술대회논문집
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    • 2001.10a
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    • pp.118.4-118
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    • 2001
  • An Inspection system, composed of sensor head and controller, is presented which is a 3-D laser vision system using principles of optical triangulation for weld quality and chamfer quality. The sensor head id composed of laser diode, micro CCD camera, filter and several optical components. This systems can be used in welding bead and undercut inspection and chamfer quality inspection as well. It is mech more convenient to use and the inspection time is to be greatly shortened compared with conventional inspection method. Furthermore, data saved in controller can be used for statistics afterwards. This system has been begin used in Koje Shipyard of Samsung Heavy Industries and the need is being increased.

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Geometrical Analysis of Helical Groove Machining for Manufacture of Twist Drill (트위스트 드릴제작을 위한 나선형 홈가공의 기하학적인 해석)

  • 고성림
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.18 no.7
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    • pp.1643-1653
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    • 1994
  • To facilitate the manufacturing of dull using CNC grinding machine, the simulation of helical groove machining with given wheel profile and setting condition is necessary. Considering the wheel as a collection of thin disks, the flute configuration is predicted in a cross section perpendicular to the axis and the grinding wheel profile is also predicted to machine the desired helical groove with given setting conditions. Two programs for these processes are developed. Using programs interactively, the helical groove machining process can be predicted more accurately. By clarifying the geometrical relation between the shape of cutting edge and the flute configuration in the cross section which is perpendicular to drill axis, it becomes possible to predict the necessary cross sectional shape of wheel for desired drill cutting edge shape. Some factors for the software are considered concerning prediction of accuracy and computing time.

Interference avoidance in CNC machining of compound free-form surfaces (CNC 가공시 복합 자유곡면상에서의 공구간섭 탐지와 수정)

  • 이성근;양승한
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2000.11a
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    • pp.291-294
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    • 2000
  • Free-form surfaces arise in shipbuilding, automotive and aerospace industries. Specially compound free-form surfaces so do. Machining complicated products consist of compound surface, it is very important to avold and remove tool interferences. By the way, in compound surfaces the tool interference can occur not only in the tool path direction but also in the other direction. A new tool interference detection and correction using tool interference conditions is suggested to identify and correct the tool interference in compound surfaces.

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Tool interference check in machining of large screws defined by cross-section view (축 수직단면 형상정의에 대한 대형 스크류의 가공시 공구간섭검사)

  • 안중환
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.9 no.3
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    • pp.169-177
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    • 2000
  • In machining screws which are important members in mono pumps or progressive cavity pumps CNC turning center with 3 axes is usually used. This sort of screw machining requires large amount of CL data points and rotational tools are used in machining. When working out the CL data points consideration of possible tool interference is important in order to avoid undercut. This paper describes the checking methods of tool interference in the screw machining on the CNC turning center. First of all a specific shape of a screw cross-section that could commonly be applied to all screws was chosen and then possible tool interference associated with that shape was identified. Checking method was mathematically developed and verified. This checking method will be utilized in the CAM system developed by the authors for screw machining on the 3-axis CNC turning center.

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Variation Stack-Up Analysis Using Monte Carlo Simulation for Manufacturing Process Control and Specification

  • Lee, Byoungki
    • Journal of Korean Society for Quality Management
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    • v.22 no.4
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    • pp.79-101
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    • 1994
  • In modern manufacturing, a product consists of many components created by different processes. Variations in the individual component dimensions and in the processes may result in unacceptable final assemblies. Thus, engineers have increased pressure to properly set tolerance specifications for individual components and to control manufacturing processes. When a proper variation stack-up analysis is not performed for all of the components in a functional system, all component parts can be within specifications, but the final assembly may not be functional. Thus, in order to improve the performance of the final assembly, a proper variation stack-up analysis is essential for specifying dimensional tolerances and process control. This research provides a detailed case example of the use of variation stack-up analysis using a Monte Carlo simulation method to improve the defect rate of a complex process, which is the commutator brush track undercut process of an armature assembly of a small motor. Variations in individual component dimensions and process mean shifts cause high defect rate, Since some dimensional characteristics have non-normal distributions and the stack-up function is non-linear, the Monte Carlo simulation method is used.

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Trimming Line Design using Progressive Development Method and One Step FEM (점진 전개기법 및 유한요소 역해석법을 이용한 자동차 판넬 트리밍 라인 설계)

  • Song, Y.J.;Chung, W.J.;Park, C.D.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2006.06a
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    • pp.68-71
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    • 2006
  • Traditional section-based method develops blank along section planes and find trimming line by generating loop of end points. This method suffers from inaccurate results for regions with out-of-section motion. In this study, new fast method to find feasible trimming line is proposed. One step FEM is used to analyze the flanging and incremental development method is proposed to handle bad-shaped mesh and undercut part. Also in order to remedy mesh distortion during development, energy minimization technique is utilized. The proposed method is verified by shrink/stretch flange forming and successfully applied to the complex industrial applications such as door outer flanging process.

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A Study on the Usage of Dental Serveyor(I) (Dental Serveyor의 사용법에 관한 연구(I))

  • Kim, Won-Soo
    • Journal of Technologic Dentistry
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    • v.15 no.1
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    • pp.63-72
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    • 1993
  • The following results were come out after the careful study on the rational application of dental surveyor in the clinic 1. The adequate path of placement satisfying guiding plane, retention non-interference and esthetics. 2. The location of clasp arm and the accurate under cut position and amount of clasp tip can be judged. 3. In case that the model needs to be mounted to the surveyor, the exactly same location can be attained by the means of the tripoding. 4. The unnecessary undercut areas in the path of placement and removal car be corrected. 5. The surveyor is essential in manufacturing dental prosthesis and it can also carry out all sorts of prospective designs In terms of the diagnosis and treatment.

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The Improvement in Korean Inland Transportation System for Reducing Export Logistics Cost (수출물류비(輸出物流費) 절감(節減)을 위한 내륙운송체제(內陸運送體制) 개선방안(改善方案))

  • Lee, Young-Soo
    • THE INTERNATIONAL COMMERCE & LAW REVIEW
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    • v.12
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    • pp.349-376
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    • 1999
  • The objective of this paper is to identify the problems of Korean inland transportation system and suggest the improvement plan for reducing the export logistics cost. The results are as follows: (1) Expansion of logistics hub facilities : Logistics hub facilities- integrated freight terminal and ICD, etc. can shorten the empty leg and reduce the logistics cost. (2) Design for CVO(Commercial Vehicle Operations) : CVO has various functions that improve the efficiency and effectiveness of freight transportation. (3) Rationalization of freight transportation industry : In particular, the deregulation of the motor freight industry and the privatization of the railway industry induce the competition among their firms and undercut the transportation rates in the long run. (4) Use of third-party logistics : The benefits of TPL are system reliability, improved customer service, and more efficient cost performance.

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