• Title/Summary/Keyword: unbonded

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Effects of Coating Materials on Fluidity and Temperature Loss of Molten Metals from Runner Systems in Full Moulds.

  • Cho, Nam-Don;Kim, Yong-Hyun;Choi, Jung-Kwon
    • Journal of Korea Foundry Society
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    • v.10 no.1
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    • pp.31-42
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    • 1990
  • The full mould casting process in one of the newly developed techniques which has many advantages. Unbonded sand mould has been prepared for the major mould and $CO^2$ gas mould has been used occasionally for comparison. Patterns were built up with expanded polystyrene and coated with three different materials. Silica, graphite and zircon were used for the coating layer. The effects on fluidity and temperature loss of molten metals were investigated. The molten metals were Al-5% Si alloy, Cu-30% Zn alloy and gray iron of approximately 4.0% of carbon equivalent. Experimental variables were runner section area, superheat, sprue height, coating materials, coating thickness and apparent density of EPS pattern. The effects of coating materials on fluidity and temperature loss of the molten metals during transient pouring are summarized as follows : As runner section area, superheat and sprue height increased, fluidity increased. Temperature loss decreased as runner section area and sprue height increased. However, reversed effects were observed in the case of superheat increment. The coating materials decreased the fluidity of each alloy in the order of silica, graphite and zircon. Zircon brought to the highest temperature loss among the coating materials used. The fluidity increased in the order gray iron, Cu-30% Zn and Al-5% Si alloy while temperature loss in the reverse order. Especially in case of reduced pressure process, the fluidity was increased apparently. Al-5% Si alloy showed the lowest temperature loss among the alloys. The increment of the apparent density of EPS pattern resulted in the fluidity decrease and temperature loss increase. The relation between fluidity and temperature loss of each alloy can be expressed by the following equation within the coating thickness limit of 0.5-1.5㎜. F^*={\frac{a}{T^*-b}}-c$ where, $F^*$ : fluidity in the Full mould, $T^*$ : temperature loss in the mould. a : parameter for full mould. b, c : constants.

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Comparative Study on Compressive Strength of Concrete with New Sand-Cap and Neoprene Pad

  • Park, Young-Shik;Suh, Jin-Kook
    • International Journal of Concrete Structures and Materials
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    • v.2 no.1
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    • pp.15-19
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    • 2008
  • The most typical capping method for concrete structures is a sulfur-mortar compound capping, provided it satisfied the standard criterion set forth by ASTM C 617, but this conventional bonded-type method has many problems. It exhibits relatively the smaller unreliable value of the strength of high-strength concrete due to the differences of elasticity and strength between the cylinder and the cap, and manifests poor serviceability such as dangerous working tasks or a waste of the working time. To prevent these problems, unbonded-type capping methods have taken the place of the conventional methods in recent years. One of the popular methods is the use of synthetic rubber like a neoprene pad. Serious problems still remain in this method, which include the consideration of its chemical characteristics in consideration of the selection, the safekeeping and the economy of the pads. Moreover, the synthetic rubber pads cannot be used in concrete cylinder with strength greater than 80 MPa according to ASTM C 1231-00. New 'sand-capping method' presented in this study, can be applicable to the compressive strength evaluation of the high strength concrete in the range of $70{\sim}100\;MPa$. This new method has better simplicity and reliability than those of existing 'sand-box', because usual materials such as standard sand and simply-devised apparatus are used for the capping system. The statistical analysis of the test results revealed that the new sand-capping method exhibited the smallest deviation and dispersion, attesting for its much better reliability than other methods specified in ASTM C 1231/1231M.

Ultimate Stress of Prestressing CFRP Tendons in PSC Beams Strengthened by External CFRP Prestressing (외부 CFRP 프리스트레싱으로 보강된 PSC 보에서 CFRP 텐던의 극한응력)

  • Park, Sang-Yeol;Kim, Chang-Hoon;Hong, Seong-Yong
    • Journal of the Korea Concrete Institute
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    • v.19 no.6
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    • pp.735-744
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    • 2007
  • This study deals with literature review, developing a predicting equation for the ultimate stress of prestressing (PS) CFRP, and experimental test with the parameters affecting the ultimate stress of prestressing CFRF in prestressed concrete beams strengthened by external prestressing. The ACI (American Concrete Institute) predicting equation for the ultimate stress of unbonded prestressing CFRP is analyzed to develop a new integrated predicting equation. The proposed predicting equation takes rationally the effect of internal PS steel into consideration as a function of prestressing tendon depth to neutral depth ratio. In the experimental study, prestressed concrete beams strengthened using external prestressing CFRP are tested with the test parameters having a large effect on the ultimate stress of prestressing CFRP. The test parameters includes infernal prestressing steel and external prestressing CFRP tendon reinforcement ratios, and span to depth ratio. The test results are analyzed to confirm the rationality and applicability of the proposed equation for predicting the ultimate stress of external prestressing CFRP.

Analytical Study on the Shear Behavior of Prestressed Concrete Deep Beams (프리스트레스트 콘크리트 깊은 보의 전단거동에 관한 해석적 연구)

  • Kim, Tae-Hoon;Kim, Young-Jin;Shin, Hyun-Mock
    • Journal of the Korea Concrete Institute
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    • v.22 no.4
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    • pp.511-517
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    • 2010
  • The purpose of this study is to investigate the shear behavior of prestressed concrete deep beams and to provide the data for development of improved design criteria. The accuracy and objectivity of the assessment process may be enhanced by the use of sophisticated nonlinear finite element analysis program. Hence, in this study, the computer program, named RCAHEST (reinforced concrete analysis in higher evaluation system technology), was used. Material nonlinearity is taken into account by comprising tensile, compressive and shear models of cracked concrete and a model of reinforcing steel. A bonded or unbonded tendon element based on the finite element method, that can represent the interaction between tendon and concrete of prestressed concrete member, is used. The proposed numerical method for the shear behavior of prestressed concrete deep beams is verified by comparing the analytical results with test data by others.

Ultimate Stress of Prestressing Steel in Prestressed Concrete Beams Strengthened by External Prestressing (외부 프리스트레싱으로 보강된 프리스트레스트 콘크리트 보에서 프리스트레싱 강재의 극한응력)

  • Park Sang-Yeol
    • Journal of the Korea Concrete Institute
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    • v.16 no.5 s.83
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    • pp.677-686
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    • 2004
  • This study deals with literature review, developing a predicting equation for the ultimate stress of internal and external prestressing steel, and an experimental test with the parameters affecting the ultimate stress of prestressing steel in prestressed concrete beams strengthened by external prestressing tendons. The proposed predicting equation takes rationally the effect of internal and external prestressing steels into consideration as a function of prestressing steel depth to neutral depth ratio. In the experimental study, prestressed concrete beams strengthened using external steel tendons are tested with the test parameters having a large effect on the ultimate stress of internal and external prestressing steel. The test parameters include internal and external prestressing steel reinforcement ratio and span to depth ratio. The test results are analyzed to confirm the rationality and applicability of the proposed equation for predicting the ultimate stress of internal and external prestressing steel. This research shows that the results obtained by the proposed equation for predicting the ultimate stress agreed very well with the test results.

Mock-Up Test for Connection of New-Old Concrete of Footing (확대기초의 신구 콘크리트 접합 모형실험)

  • Hwang, Chul-Sung;Yoo, Sung-Won
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.6 no.1
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    • pp.66-71
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    • 2018
  • In general, when an existing pier is enlarged and reinforced using a small diameter pile, bonded anchor with deformed reinforcing bars is used to maintain the integrity of the joint. However, in the case of bonded anchors, the performance depends largely on the type of joint material. Nevertheless, unlike mechanical anchors, there is no standard method for designing appropriate design methods and proper performance evaluation. Therefore, in this study, the performance of the anchoring anchor was evaluated by performing a model experiment using the reinforcing bars and anchor reinforcing bars. Experimental results show that the structural performance of the unbonded specimen is the best, and the failure mode is the punching shear failure. The deflection of the end of the member is smaller than that of the unconnected member, The deflection of the connected member is larger than the deflection of the small connected member. As the load increases, the possibility of slippage of the anchor steel or fold connection rebar is high.

Tests on Transfer Bond Performance of Epoxy Coated Prestressing Strands (에폭시 코팅 처리된 PS강선의 정착부착성능 실험)

  • 유승룡
    • Magazine of the Korea Concrete Institute
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    • v.6 no.1
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    • pp.89-100
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    • 1994
  • The current test procedure for transfer length, which determine transfer length by measuring concrete strain, has an actual bond stress state in the prestressed pretensioned member : however, it is difficult to determine the bond properties of maximum bond stress and bond stiffness with this method. It is also difficult for design engineer to understand and select a correct safety criterion from the widely distributed results of such a ransfer test alone. An alternative testing procedure is provided here to determine the bond properties without measuring the concrete strain. In this test the bond stress is measured directly by creating a similar boundary condition within the transfer length in a real beam during the transfer of prestressing force. The prestressing force was released step by step by step from the unloading side. The release of force induces a swelling of the strand at the unloading side of concrete block, bonding force in the block, and a bond slip of the strand toward the other side of the block. Two center-hole load cells are used to record the end loads until the point of general bond slip(maximum bond stress). It is suggested that this test procedure be performed with the ordinary transfer test when determining the transfer length in a prestressed, pretensioned concrete beam.

Analytical Study on Joints in Precast Segmental Prestressed Concrete Bridge Piers (조립식 프리스트레스트 콘크리트 교각의 접합부에 관한 해석적 연구)

  • Kim, Tae-Hoon;Jin, Byeong-Moo;Kim, Young-Jin;Shin, Hyun-Mock
    • Journal of the Earthquake Engineering Society of Korea
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    • v.11 no.1 s.53
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    • pp.79-87
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    • 2007
  • This paper presents an analysis procedures of Joints in precast segmental prestressed concrete bridge piers. A computer program, named RCAHEST (Reinforced Concrete Analysis in Higher Evaluation System Technology), for the analysis of reinforced concrete structures was used. Material nonlinearity is taken into account by comprising tensile, compressive and shear models of cracked concrete and a model of reinforcing steel. An unbended tendon element based on the finite element method, that can represent the interaction between tendon and concrete of prestressed concrete member, is used. A joint element is newly developed to predict the inelastic behaviors of segmental joints. The proposed numerical method for joints in precast segmental prestressed concrete bridge piers is verified by comparison with reliable experimental results.

Development of a Precast Concrete Structural Wall Adopting Improved Connections in the Plastic Hinge Region (소성힌지 영역의 접합부를 개선한 PC 구조벽체의 개발)

  • Kang, Su-Min;Oh, Jae-Keun;Kim, Ook-Jong;Lee, Do-Bum;Park, Hong-Gun
    • Journal of the Earthquake Engineering Society of Korea
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    • v.14 no.2
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    • pp.15-26
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    • 2010
  • The purpose of this study is to develop a precast concrete structural wall system that can assure reliable seismic performance. In previous studies, the connections of precast concrete structural walls have had some problems in their seismic performance. Therefore, this research proposes precast concrete structural walls which have an improved seismic performance. One is a hybrid precast concrete structural wall that is composed of a reinforced concrete component and a precast concrete component, and another is a precast concrete wall whose reinforcements have a partially reduced section and are partially unbonded from the surrounding concrete. To evaluate the seismic performance of the proposed precast concrete structural walls, the behavior of three specimens, including a reinforced concrete wall, were subjected to reversed cyclic combined flexure and shear. According to the test results, the proposed precast concrete structural walls have reliable seismic performance.

Determination of Steel-concrete Interface Parameters: Me chanical Properties of Interface Parameters (강-콘크리트 계면의 계면상수 결정 : 계면상수의 역학적 성질)

  • Lee, Ta;Joo, Young-Tae;Lee, Yong-Hak
    • Journal of the Korea Concrete Institute
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    • v.21 no.6
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    • pp.781-788
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    • 2009
  • Mechanical properties of steel-concrete interface were evaluated on the basis of experimental observations. The properties included bond strength, unbounded and bonded friction angles, residual level of friction angle, mode I fracture energy, mode II bonded fracture energy and unbonded slip-friction energy under different levels of normal stress, and shape parameters to define geometrical shape of failure envelope. For this purpose, a typical type of constitutive model of describing steel-concrete interface behavior was presented based on a hyperbolic three-parameter Mohr-Coulomb type failure criterion. The constitutive model depicts the strong dependency of interface behavior on bonding condition of interface, bonded or unbounded. Values of the interface parameters were determined through interpretation of experimental results, geometry of failure envelope and sensitivity analysis. Nonlinear finite element analysis that incorporates steel-concrete interface as well as material nonlinearities of concrete and steel were performed to predict the experimental results.