• Title/Summary/Keyword: ultra-super critical power generation

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Development trend of material and manufacturing process for fossil power generation (화력발전 소재 및 제조기술 개발)

  • Lee, Kyongwoon;Kong, Byeongook;Kim, Minsoo;Kang, Chung Yun
    • Transactions of the Korean Society of Pressure Vessels and Piping
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    • v.12 no.1
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    • pp.141-148
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    • 2016
  • This paper presents an overview of worldwide electric power development and National $700^{\circ}C$ Hyper Supercritical coal-fired power generation(HSC) focus on materials and manufacturing process. To Increase the efficiency of electric power generation, It is necessary to increase steam temperature and pressure. In that case, New material and manufacturing process shall be developed for boiler and turbine component in high temperature and pressure operating condition. Therefore, Much Efforts in worldwide are progressing to develop materials and manufacturing technology and to build and operate an HSC.

Development of Ultra-Supercritical (USC) Power Plant (초초임계압(USC) 화력발전기술 개발)

  • Chang, Sung-Ho;Kim, Bum-Soo;Min, Taek-Ki
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.36 no.2
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    • pp.205-210
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    • 2012
  • For environmental reasons and because of our limited energy resources, high-efficiency power generation technology will be necessary in the future. Ultra-supercritical (USC) power generation technology is the key to managing the greenhouse gas problems and energy resource problems discussed in the Kyoto Protocol to the United Nations Framework Convention on Climate Change. Other countries and manufacturers are trying to build commercial power plants. In this paper, an efficient method of achieving near-zero emission operation of a high-efficiency fossil power plant using USC power generation is discussed. Development of USC power generation in Korea has been supported by the Korean government in two phases: Phase I was USC key technology development from 2002 to 2008, and Phase II is USC development and technology optimization from 2010 to 2017.

A Study on Correlation of Microstructural Degradation and Mechanical Properties of 9-12%Cr-Steel for Ultra-Super Critical Power Generation (초초임계압 발전용 소재의 장시간 열처리에 따른 미세조직 변화와 기계적 특성의 상관관계 연구)

  • Joo Sungwook;Yoo Junghoon;Shin Keesam;Hur Sung Kang;Lee Je-Hyun;Suk Jin Ik;Kim Jeong Tae;Kim Byung Hoon
    • Korean Journal of Materials Research
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    • v.15 no.1
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    • pp.19-24
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    • 2005
  • For the good combination of high-temperature strength, toughness and creep property, $9-12\%$ chromium steels are often used for gas turbine compressors, steam turbine rotors, blade and casing. In this study, the correlation of microstructural evolution and mechanical properties was investigated fur the specimens heat-treated at 600, 650 and $700^{\circ}C$ for 1000, 3000 and 5000 hrs. The microstructure of as-received specimen was tempered martensite with a high dislocation density, small sub-grains and fine secondary phase such as $M_23C_6$. Aging for long-time at high temperature caused the growth of martensite lath and the decrease of dislocation density resulting in the decrease in strength. However, the evolution of secondary phases had influence on hardness, yield strength and impact property. In the group A specimen aged at $600^{\circ}C\;and\;650^{\circ}C$, Laves phase was observed. The Laves phase caused the increase of the hardness and the decrease of the impact property. In addition, the abrupt growth of secondary phases caused decrease of the impact property in both A and B group specimens.

Effect of Aging Time on Creep Property of Cast Haynes 282 Superalloy (초내열합금 Haynes 282 주조합금의 크리프강도에 미치는 시효처리의 영향)

  • Kim, Young-Ju;Ahn, Yong-Sik
    • Journal of Power System Engineering
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    • v.21 no.6
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    • pp.13-20
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    • 2017
  • Ni-base superalloy Haynes 282 was developed as a gas turbine material for use in the ultra-super-critical stage (USC) of next-generation coal-fired power plants. Temperatures in the USC stage exceed $700^{\circ}C$ during operation. In spite of its important role Haynes 282 in increasing the performance of high-pressure turbines, as a result of its high-temperature capability, there is little information on the microstructure, deformation mechanism, or mechanical properties of the cast condition of this alloy. The aim of present study is to examine the creep properties of cast alloy and compare with wrought alloy. The ${\gamma}^{\prime}-precipitates$ were coarsen with the increase of aging time ranging from 8 to 48 hrs. A creep test performed at $750^{\circ}C$ showed faster minimum creep rate and shorter rupture lifetime with the aging time. A creep test performed showed only a slight difference in the rupture life between cast and wrought products. Based on the creep test results, the deformation mechanism is discussed using fractographs.

Characterization of the High-temperature Isothermal Aging in USC Ferritic Steel Using Reversible Permeability (가역투자율을 이용한 초초임계압 페라이트기 강의 고온 등온열화 평가)

  • Kim, Chung-Seok;Ryu, Kwon-Sang;Nahm, Seung-Hoon;Lee, Seung-Seok;Park, Ik-Keun
    • Journal of the Korean Magnetics Society
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    • v.19 no.3
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    • pp.100-105
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    • 2009
  • The high-temperature isothermal aging is studied in ultra-supercritical steel, which is attractive to the next generation of power plants. The effects of microstructure on reversible permeability are discussed. Isothermal aging was observed to coarsen the tempered carbide ($Cr_{23}C_6$), generate the intermetallic ($Fe_2W$) phase and grow rapidly during aging. The dislocation density also decreases steeply within lath interior. The dynamic coercivity, measured from the peak position of the reversible permeability profile decreased drastically during the initial 500 h aging period, and was thereafter observed to decrease only slightly. The variation in dynamic coercivity is closely related to the decrease in the number of pinning sites, such as dislocations, fine precipitates and the martensite lath.

Evaluation of High Temperature Particle Erosion Resistance of Vanadium-Boride Coating (Vanadium-Boride코팅의 고온 내입자침식성 평가)

  • Lee, E.Y.;Kim, J.H.;Jeong, S.I.;Lee, S.H.;Eum, G.W.
    • Corrosion Science and Technology
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    • v.14 no.2
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    • pp.76-84
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    • 2015
  • The components in ultra super critical (USC) steam turbine, which is under development for high efficient power generation, are encountering harsher solid particle erosion by iron oxide scales than ones in the existing steam turbines. Therefore, the currently used boride coating will not be able to hold effective protection from particle erosion in USC system and should be replaced by new particle erosion resistant coatings. One of the best protective coatings developed for USC steam turbine parts was found to be vanadium-boride (V-boride) coating which has a hardness of about 3000 HV, much higher than that of boride, 1600~2000 HV. In order to evaluate particle erosion resistance of the various coatings such as V-boride, boride and Cr-carbide coatings at high temperature, particle erosion test equipments were designed and manufactured. In addition, erosion particle velocity was simulated using FLUENT software based on semi-implicity method for pressure linked equations revised (SIMPLER). Based on experimental results of this work, the vanadium-boride coating was found to be superior to others and to be a candidate coating to replace the boride coating.