• Title/Summary/Keyword: ultra-fine grain

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CO sensing Properties of $SnO_{2}$ fine particles ($SnO_{2}$ 초미세 입자의 CO 감지 특성)

  • Park, Jin-Seoung;Park, Bo-Seok;Noh, Whyo-Sub
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2002.05b
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    • pp.55-61
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    • 2002
  • Ultra-fine particles of $SnO_{2}$ was synthersized by the sol-gel powder processing using tin(II) chloride dihydrate$(SnCl_{2}{\cdot}2H_{2}O)$ and ethanol$(C_{2}H_{5}OH)$ as raw materials. Gel powders can be obtained by drying of sol at $120^{\circ}C$ after aging 72hrs and 168hrs. The amount of $SnO_{2}$ phase was increased with temperature because of the evaporation of volatile components, and the creation of $SnO_{2}$ phase was almost done by the heat treatment at $700^{\circ}C/30min$ The grain sizes after firing are about 20-30nm, and it showed the narrow distribution of grain size. The specimens to measure electrical properties were fabricated by the thick film screen printing technique on the alumina substrates. The conductance of $SnO_{2}$ was increased with temperature up to $380^{\circ}C$ by the typical conduction mechanism of semiconducting ceramics. There was a region of constant conductance between about $200^{\circ}C$ and $380^{\circ}C$ due to the increment of electron concentration with temperature and the annihilation of conduction carriers by the absorption and electron trapped-ionization of oxygen on the surface of $SnO_{2}$, It was finally showed the intrinsic behaviors above $450^{\circ}C$. The sensing properties of response time, recovery, and sensitivity of CO were improved with aging time.

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Sintering phenomena and grain growth of ultra-fine spinel$(MgAl_2O_4)$; (I) (초미분 spinel$(MgAl_2O_4)$ 의 입성장 및 소결 현상 (I))

  • 이형복;한영환
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.9 no.1
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    • pp.43-49
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    • 1999
  • In the paper, Significant sintering phenomena at refractory temperature ranges, from $1400^{\circ}C$ to $1700^{\circ}C$, of the pure spinel ($MgAl_{2}O_{4}$) and the experimental data from other researchers are analysed and compared in terms of density ($\rho$), grain growth exponent(n), and activation energy (Q). Similar to the density rewsults, the grain growth results above $1600^{\circ}C$ appear similar for the spinel, but for temperatures lower than about $1600^{\circ}C$ results are distinctly differently grouped. However, the grain growth exponents are different, six for the spinel (below $1600^{\circ}C$), and five at high temperatures(above $1600^{\circ}C$), with the activation energy of 474$\pm$38 kJ/mol below $1600^{\circ}C$, which is very close to the published values, 360~580 kJ/mol.

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Sintering phenomena and grain growth of ultra-fine spinel($MgAl_2O_4$);(II) (순수 스피넬($MgAl_2O_4$)의 입성장 및 소결현상)

  • 이형복;한영환
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.8 no.3
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    • pp.498-502
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    • 1998
  • Sintering phenomena at refractory temperature ranges, from $1400^{\circ}C$ to $1700^{\circ}C$, of the pure spinel $(MgAl_2O_4)$ are analysed and compared to the experimental data from other researchers in terms of grain size(G), density($\rho$), and activation energy(Q). The grain size and relative density relationships for the spinels present very similar trends. They exhibit two distinct regions, an intermediate sintering stage to about the 85~90% density level and what appears to be the final stage sintering region above that transition-density level. The activation energy in terms of the grain size (G) and density ($\rho$) is determined to be 670$\pm$48 (kJ/mol) in this spinel and about 590 kJ/mol for the overall temperature range in other's spinel. These values are close to other published data, 360 to 580 kJ/mol.

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Production of the ultra fine-composite powders of WC-Co and WC-Ni (초미립의 탄화 텅스텐-코발트와 탄화 텅스텐-니켈 복합분말의 제조)

  • 김병재;윤병하
    • Journal of the Korean institute of surface engineering
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    • v.26 no.2
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    • pp.87-107
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    • 1993
  • The grain size of the final products of WC-Co and WC-Ni composite powders is dependent on the size of the starting material and the conditions employed for the reduction and carburization. APT-Co and -Ni com-plex salts were prepared by the substitution reaction between ammonium ions in APT and the metal ions in Co(NO3)2 and Ni(NO3)2 solutions of different concentrations(0.1 to 0.7M) at $50^{\circ}C$ and the grain sizes of the com-plex salts was $0.54~0.76\mu\textrm{m}$. The complex which calcined the complex salts at $700^{\circ}$~80$0^{\circ}C$ for 60min. were 0.2~0.5$\mu\textrm{m}$. W-Co($5.92^{\circ}C$) and -Ni(6.95%) powders which reduced the complex oxides with H2d atmo-sphere(flow rate;600cc/min.) at $700^{\circ}$~$800^{\circ}C$ for 60min. were $0.5~0.6\mu\textrm{m}$. The mean grain sizes of WC-Co and WC-Ni composite powders which carburized both complex metals of W-Co and W-Ni at $800^{\circ}C$ for 60min. were $0.5~0.6\mu\textrm{m}$, and take place the coarsening of the grain above $800^{\circ}C$ and the optmium ratio of C3H8 and H2 was 0.2 for the control of the free carbon. The effect of Co contents on the particle sizes decreased from 0.4 to $0.25\mu\textrm{m}$ with increasing the content from 2.0 to 7.6w%. The activation energies on the reductions of oxides and the formations of carbides were as follows ; W-Co : Q = 8.7 kcal/mole, W-Ni : Q = 8.1 kcal/mole, WC-Co pow-der : Q = 17.8 kcal/mole, WC-Ni powder : Q = 16.6 kcal/mole.

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On Properties and Synthesis of Nanostructured W-Cu Alloys by Mechanical Alloying(I) (기계적합금화 방법에 의한 Nanostructured W-Cu 합금의 제조 및 물성연구(I))

  • 김진천
    • Journal of Powder Materials
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    • v.4 no.2
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    • pp.122-132
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    • 1997
  • Nanostructured(NS) W-Cu composite powders of about 20~30 nm grain size were synthesized by mechanical alloying. The properties of NS W-Cu powder and its sintering behavior were investigated. It was shown from X-ray diffraction and TEM analysis that the supersaturated solid solution of Cu in W was not formed by the mechanical alloying of mixed elemental powders, but the mixture of W and Cu particles with nanosize grains, i.e., the nanocomposite powder was attained. Nanocomposite W-20wt%Cu and W-30wt%Cu powders milled for 100 h were sintered to the relative density more than 96% and 98%, respectively, by sintering at 110$0^{\circ}C$ for 1 h in $H_2$. Such a high sinterability was attributed to the high homogeneous mixing and ultra-fine structure of W and Cu phases as well as activated sintering effect by impurity metal introduced during milling.

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Effects of Die Deformation and Channel Angle on Deformation Behavior of Materials During Equal Channel Angular Pressing with Pure-Zr (순수 지르코늄의 ECAP공정에서 금형의 변형 및 채널각이 재료의 변형거동에 미치는 영향)

  • Gwon, Gi-Hwan;Chae, Su-Won;Gwon, Suk-In;Kim, Myeong-Ho
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.25 no.11
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    • pp.1751-1758
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    • 2001
  • Among severe plastic deformation processes, ECAP has drawn much attention due to its advantages including ultra-fine grain size material production. In this paper, ECAP process with pure -Zirconium is investigated due to its applicability to nuclear reactors. The finite element method is employed to investigate the deformation behavior of materials during ECAP process. In particular, effects of process parameters such as die deformation and channel angles on the material behaviors have been investigated. Experimental studies have also been performed to verify the numerical results.

Plastic Deformation of Die due to Friction during Equal Channel Angular Pressing (Pure-Zr의 ECAP 공정에서 마찰에 따른 금형의 소성 변형)

  • 배강호;권기환;채수원;권숙인;김명호;황성근
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.10a
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    • pp.804-807
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    • 1997
  • Recently equal-channel angular pressing (ECAP) has been employed to produce ultra-fine grain size materials. In this paper pure-Zirconium is considered due to its applicability to nuclear reactors. Among many process parameters of ECAP frictional effect on the plastic deformation of die has been investigated. The back pressure effect due to friction increases the stress level of die especially at the crossing area of channels, which may result in plastic deformation of die. The finite element method has been employed to investigate this issue.

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A Study on the Development of Diamond Grinding Wheel with Multi-Porous Structure (다기공 다이아몬드 연삭숫돌의 개발에 관한 연구)

    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.7 no.2
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    • pp.100-107
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    • 1998
  • Diamond wheels with fine grains and multi-porous structures are newely trial developed for smoothing and mirror finishing materials. Grinding wheel must have performed both to remove tool marks efficienitly and to contact elastically with curved surfaces, that are employed for ultra precision and high performance grinding of difficult-to materials such as tungsten carbide alloy using tool and die materials, Diamond grains are bonded by a melamine resin to prevent the decrease of machining efficiency due to grain sinking within the bond materials. Also, highly foamed structures are developed to increase the flexibility of the grinding wheel, and to induce self-sharpening by increasing contact pressure between the grinding wheel and workpiece surfaces. In this paper, melamine-bonded diamond wheels try to manufacture, then the forming method of grinding wheel are suggested, and the grinding characteristics of melamine-bonded diamond grinding wheel are also illustrated.

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Magnetic Properties of FeCuNbSiB Nanocrystalline Alloy Powder Cores Using Ball-milled Powder

  • Kim, G. H.;T. H. Noh;Park, G. B.;Kim, K. Y.
    • Proceedings of the Korean Magnestics Society Conference
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    • 2002.12a
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    • pp.202-203
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    • 2002
  • Ribbon type nanocrystalline alloy cores have shown excellent soft magnetic properties in the high frequency range because of small crystalline anisotropy and nearly zero magnetostriction[1]. In present, however ribbon alloys gives some limit in applications such as a large inductor and reactors of PFC circuit, which are required good DC bias property and low loss in the high frequency. Powder alloys with ultra fine grain structure can be an important way to overcome this kind of disadvantage, and to improve the high frequency soft magnetic properties in conventional metallic powder cores[2]. (omitted)

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Micro Metal Injection Molding Using Hybrid Micro/Nano Powders

  • Nishiyabu, Kazuaki;Kakishita, Kenichi;Osada, Toshiko;Tanaka, Shigeo
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09a
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    • pp.36-37
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    • 2006
  • This study aims to investigate the usage of nano-scale particles in a micro metal injection molding ($\mu$-MIM) process. Nanoscale particle is effective to improve transcription and surface roughness in small structure. Moreover, the effects of hybrid micro/nano particles, Cu/Cu and SUS/Cu were investigated. Small dumbbell specimens were produced using various feedstocks prepared by changing binder content and fraction of nano-scale Cu particle (0.3 and $0.13{\mu}m$ in particle size). The effects of adding the fraction of nano-scale Cu powder on the melt viscosity of the feedstock, microstructure, density and tensile strength of sintered parts were discussed.

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