• Title/Summary/Keyword: two-step

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A Study on Extrusion of Helical Gears by a Two-step Process (2단계공정을 이용한 헬리컬기어 압출에 관한 연구)

  • Jung S. Y.;Park J. H.;Kim C.;Kim C. H.;Choi J. C.;Choi S. H.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2002.04a
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    • pp.85-91
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    • 2002
  • Of all the many types of machine elements which exist today, gears are among the most commonly used. Many researches have been done to manufacture helical gears by cold forging and extrusion. Although cold forging and extrusion were applied to some bevel, spur, and helical gears, problems in connection with reducing forming load and tool life still make it difficult for the related methods to be commercialized. In this study, focusing on reducing load in forming helical gears, extrusion of helical gears by a two-step process is proposed. The process is composed of an extrusion step of spur gears used as preform and a torsion step of the preform to make helical gears. Upper-bound analysis for the two-step process is performed and compared with results of experiments. The newly proposed method can be used as an advanced forming technique to remarkably reduce the forming load and replace the conventional forming process of helical gears.

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A Study on Extrusion of Helical Gears by a Two-step Process (2단계공정을 이용한 헬리컬기어 압출에 관한 연구)

  • Jung, S.Y.;Park, J.H.;Kim, C.;Kim, C.H.;Choi, J.C.;Choi, S.H.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.10a
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    • pp.824-828
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    • 2002
  • Of all the many types of machine elements which exist today, gears are among the most commonly used. Many researches have been done to manufacture helical gears by cold forging and extrusion. Although cold forging and extrusion were applied to some bevel, spur, and helical gears, problems in connection with reducing forming load and tool life still make it difficult for the related methods to be commercialized. In this study, focusing on reducing load in forming helical gears, extrusion of helical gears by a two-step process is proposed. The process is composed of an extrusion step of spur gears used as preform and a torsion step of the preform to make helical gears. Upper-bound analysis for the two-step process is performed and compared with results of experiments. The newly proposed method can be used as an advanced forming technique to remarkably reduce the forming load and replace the conventional forming process of helical gears.

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Effects of Space Increment and Time Step to the Accuracy of the Implicit Finite Difference Method in a Two-Dimensional Transient Heat Conduction Problem (이차원과도열전도에 대한 음함수형 유한차분법의 정도에 미치는 공간증분 및 시간간격의 영향)

  • CHO Kwon-Ok;LEE Yong-Sung;OH Hoo-Kyu
    • Korean Journal of Fisheries and Aquatic Sciences
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    • v.18 no.1
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    • pp.15-22
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    • 1985
  • The study on computation time, accuracy, and convergency characteristic of the implicit finite difference method is presented with the variation of the space increment and time step in a two-dimensional transient heat conduction problem with a dirichlet boundary condition. Numerical analysis were conducted by the model having the conditions of the solution domain from 0 to 3m, thermal diffusivity of 1.26 $m^2/h$, initial condition of 272 K, and boundary condition of 255.4 K. The results obtained are summarized as follows : 1) The degree of influence with respect to the accuracy of the time step and space increment in the alternating-direction implicit method and Crank-Nicholson implicit method were relatively small, but in case of the fully implicit method showed opposite tendency. 2) To prescribe near the zero for the space increment and tine step in a two dimensional transient problem were good in a accuracy aspect but unreasonable in a computational time aspect. 3) The reasonable condition of the space increment and the time step considering accuracy and computation time could be generalized with the Fourier modulus increment, F, ana dimensionless space increment, X, irrespective of the solution domain.

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A Method for Evaluating Electric Shock Hazards Based on Human Body Current (인체전류를 기반으로 하는 감전의 위험성 평가방법)

  • Lee, Bok-Hee;Yoo, Yang-Woo;Choi, Jong-Hyuk
    • Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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    • v.25 no.6
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    • pp.108-114
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    • 2011
  • In order to mitigate the possible hazards from electric shock due to the touch and step voltages, the high resistivity material such as gravel is often spread on the earth's surface in substations. When the grounding electrode is installed in two-layer soil structures, the surface layer soil resistivity is different with the resistivity of the soil contacted with the grounding electrodes. The design of large-sized grounding systems is fundamentally based on assuring safety from dangerous voltages within a grounding grid area. The performance of the grounding system is evaluated by tolerable touch and step voltages. Since the floor surface conditions near equipment to be grounded are changed after a grounding system has been constructed, it may be difficult to determine the tolerable touch and step voltage criteria. In this paper, to propose an accurate and convenient method for evaluating the protective performance of grounding systems, the propriety of the method for evaluating the current flowing through the human body around on a counterpoise buried in two-layer soils is presented. As a result, it is reasonable that the grounding system performance would be evaluated by measuring and analyzing the current flowing through the human body based on dangerous voltages such as the touch or step voltages and the contact resistance between the ground surface and feet.

Hydrogen Production with High Temperature Solar Heat Thermochemical Cycle Using Dual-zone Reactor and CeO2/ZrO2 Foam Device (Dual-zone reactor와 CeO2/ZrO2 Foam Device를 이용한 고온 태양열 열화학 싸이클의 수소 생산)

  • Cho, Ji-Hyun;Seo, Tae-Beom
    • Journal of the Korean Solar Energy Society
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    • v.37 no.5
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    • pp.27-37
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    • 2017
  • In this study, an artificial solar simulator composed of a 2.5 kW Xe-Arc lamp and mirror reflector was used to carry out the solar thermal two step thermochemical water decomposition cycle which can produce high efficiency continuous hydrogen production. Through various operating conditions, the change of hydrogen production due to the possibility of a dual-zone reactor and heat recovery were experimentally analyzed. Based on the reaction temperature of Thermal-Reduction step and Water-Decomposition step at $1,400^{\circ}C$ and $1,000^{\circ}C$ respectively, the hydrogen production decreased by 23.2% under the power off condition, and as a result of experiments using heat recovery technology, the hydrogen production increased by 33.8%. Therefore, when a thermochemical two-step water decomposition cycle is conducted using a dual-zone reactor with heat recovery, it is expected that the cycle can be operated twice over a certain period of time and the hydrogen production amount is increased by at least 53.5% compared to a single reactor.

Analysis of Step Discontinuities of Microstrip Lines Using the Mode-Matching Technique (모드 정합법을 이용한 마이크로스트립 선로 계단형 불연속의 해석)

  • 고동수;윤상원;장익수
    • Journal of the Korean Institute of Telematics and Electronics
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    • v.27 no.12
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    • pp.1810-1816
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    • 1990
  • Step discontinuities of microstrip lines are analyzed using the mode-matching technique based on the well-known waveguide model. Including higher-order modes, the generalized scattering matrices are obtained. Asymmetrical step discontinuities as well as symmetrical step discontinuities are analyzed. The resonance characteristics of microstrip patches are calculated by cascading two microstrip step discontinuities through a uniform microstrip line. Experimental results agree well with theroretical ones.

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Distributed CAD/CAE Environment Using STEP (STEP을 이용한 분산 CAD/CAE 환경)

  • 권기억;박명진;조성옥
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.04a
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    • pp.395-399
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    • 1997
  • An international standard for the product model data, STEP, and a standard for the distributed object technology. CORBA, will play a very important role in the future manufacturing environment. These two technologies provide background for the sharing of product data and the integration of applications on the network. This paper describes a prototype CAD/CAE enviroment that is integrated on the network by STEP and CORBA. Several application servers and client software were developed to verify the proposed concept.

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On-the-fly Estimation Strategy for Uncertainty Propagation in Two-Step Monte Carlo Calculation for Residual Radiation Analysis

  • Han, Gi Young;Kim, Do Hyun;Shin, Chang Ho;Kim, Song Hyun;Seo, Bo Kyun;Sun, Gwang Min
    • Nuclear Engineering and Technology
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    • v.48 no.3
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    • pp.765-772
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    • 2016
  • In analyzing residual radiation, researchers generally use a two-step Monte Carlo (MC) simulation. The first step (MC1) simulates neutron transport, and the second step (MC2) transports the decay photons emitted from the activated materials. In this process, the stochastic uncertainty estimated by the MC2 appears only as a final result, but it is underestimated because the stochastic error generated in MC1 cannot be directly included in MC2. Hence, estimating the true stochastic uncertainty requires quantifying the propagation degree of the stochastic error in MC1. The brute force technique is a straightforward method to estimate the true uncertainty. However, it is a costly method to obtain reliable results. Another method, called the adjoint-based method, can reduce the computational time needed to evaluate the true uncertainty; however, there are limitations. To address those limitations, we propose a new strategy to estimate uncertainty propagation without any additional calculations in two-step MC simulations. To verify the proposed method, we applied it to activation benchmark problems and compared the results with those of previous methods. The results show that the proposed method increases the applicability and user-friendliness preserving accuracy in quantifying uncertainty propagation. We expect that the proposed strategy will contribute to efficient and accurate two-step MC calculations.