• Proceedings of the Korean Society of Precision Engineering Conference
• /
• 한국정밀공학회 2003년도 춘계학술대회 논문집
• /
• pp.363-366
• /
• 2003

The hard turning is a turning operation performed in high strength alloy steels (HRC>30) in order to reach surface roughness close to those obtained in grinding. This is possible because of availability of improved tool materials (polycrystalline cubic boron nitride. PCBN), ad more rigid machine tools. According to many previous work of hard turning mechanism, the maximum temperature of cutting can be raised up to 100$0^{\circ}C$. As the heat generation rate is very high, the thermal displacement of tool holder cannot be negligible. Therefore, the aim of this paper is to analyze effects of high heat generation at CBN tool tip to the thermal displacement of a tool holder in hard turning and finally geometric accuracy. The thermal behavior of a CBN tool holder is investigated by numerical simulation and experiment, and the result shows thermal elongation of microns order is possible during hard turning process.

• Journal of the Korean Society of Safety
• /
• 제21권1호
• /
• pp.21-27
• /
• 2006

In this paper, object of experiment is to study on the effect parameters to obtain optimal surface roughness in face turning. Surface roughness is significantly important to be high quality of parts produced by turning process. For this purpose, the optimization of cutting parameters for face turning operation is investigated applying the Taguchi method. An orthogonal array, signal-to-noise, and the analysis of variance are employed to evaluate effect of cutting parameters for face turning. Also confirmation tests were performed to make a comparison between the results predicted from the mentioned correlations and the theoretical results. Cutting experiment is performed without cutting fluid using coated tungsten carbide insert about workpiece of SM45C. And regression analysis technique has been used to study the effects of the cutting parameters.

• Journal of the Korean Society of Manufacturing Process Engineers
• /
• 제6권1호
• /
• pp.27-33
• /
• 2007

Hard turning on modern lathes becomes a realistic replacement for many grinding applications. Because CBN tools are expensive, excessive tool wear can eliminate economic advantages of hard turning. This paper describes a study of investigating the cutting force and the characteristics of tool wear in hard turning of hardened steels, AISI 52100. Cutting forces generated using CBN tools have been evaluated. The radial thrust cutting force was the largest among three cutting force components. It increased dramatically as a result of progressive tool wear. On the other hand, the result shows significantly different wear characteristics between high CBN and low CBN. Backpropagation neural network was used for the estimation of tool wear. The networks were achieved the reliability of 96.3% even when the spindle speed and feed rate are changed.

• Journal of the Korean Society of Manufacturing Process Engineers
• /
• 제18권12호
• /
• pp.7-14
• /
• 2019

A marine turning gear controls the position of the piston-crank mechanism by rotating the flywheel of the marine engine at a low speed, which is the main auxiliary machine that enables the disassembly and maintenance of the engine. In this study, the safety factor for surface durability and tooth bending strength was improved by the design modification of the marine turning gear based on the spur planetary gear. Angular velocity, torque, and efficiency of the turning gear were measured using a reliability evaluation tester, and a multibody dynamics model for analysis corresponding to the test results was developed. Finally, it was confirmed that the design improvements improved the tooth surface damage of the sun gear in the 3^rd reduction stage.

• Proceedings of the KSRS Conference
• /
• 대한원격탐사학회 2007년도 Proceedings of ISRS 2007
• /
• pp.61-64
• /
• 2007

Subsurface Internal Waves (IWs) can be detected in satellite images as periodic alternating brighter/darker stripes. It is known that there are two types of IWs - depression type and elevation type - depending on the water depth in stratified oceans. In this study, we have quantitatively verified the process of converting polarity from depression waves to elevation waves using ERS-2 SAR images acquired over the northern South China Sea. We simulated the evolution of IWs near a turning point with a numerical model for internal wave propagation. The simulation results near the turning point clearly showed us not only a conversion process of IWs from depression to elevation waves, but also a similar wave pattern with the observed SAR image. We also simulated SAR intensity variation near the turning point. The upper layer currents were computed at regular intervals using the numerical model, as the IWs were passing through the turning point. Then, an integrated hydrodynamic-electromagnetic model was used for simulating SAR intensity profiles from the upper layer currents at each position. The simulated SAR intensity profiles at each position were compared with the observed SAR intensities.

• Korean Journal of Remote Sensing
• /
• 제23권5호
• /
• pp.385-391
• /
• 2007

Subsurface Internal Waves(IWs) can be detected in satellite images as periodic alternating brighter/darker stripes. It is known that there are two types of IWs-depression type and elevation type-depending on the water depth in stratified oceans. In this study, we have quantitatively verified the process of converting polarity from depression waves to elevation waves using ERS-2 SAR image acquired over the northern South China Sea. We simulated the evolution of IWs near a turning point with a numerical model for internal wave propagation. The simulation results near the turning point clearly showed us not only a conversion process of IWs from depression to elevation waves, but also a similar wave pattern with the observed SAR image. We also simulated SAR intensity variation near the turning point. The upper layer currents were computed at regular intervals using the numerical model, as the IWs were passing through the turning point. Then, an integrated hydrodynamic-electromagnetic model was used for simulating SAR intensity profiles from the upper layer currents. The simulated SAR intensity profiles were compared with the observed SAR intensities.

• Journal of Animal Environmental Science
• /
• 제12권2호
• /
• pp.85-94
• /
• 2006

The effects of turning frequency of in-vessel composting on ammonia emissions during composting of separated solids from swine slurry/sawdust mixtures and performance of biofiltration using the chicken manure compost were investigated. Separated solids from swine manure amended with sawdust was composted in a 226 L laboratory-scale in-vessel reactors under various turning frequency and continuous airflow (0.6 L/min.kg.dm) for three weeks. Three laboratory-scale manure compost biofilters were built to treat effluent gas from the composting of separated solid from swine manure amened with sawdust process. These experiments were continued over a period of three weeks. The composting of separated solid swine manure amended with sawdust and manure compost biofiltration system were evaluated to determine the turning frequency type that would be adequate for the rate of decomposition and compost odour reduction. The compost odour cleaning was measured based on ammonia gas concentration before and after passing through the manure compost biofilter. The average ammonia odor reduction in the manure compost biofilter was 96.9 % at R1 (no turning), 99.4 % at R2(once a day turning) and 89.0 % at R3(twice a day turning), respectively. The efficiency of ammonia reduction was mainly influenced by the turning frequency.

• Journal of the Korean Crystal Growth and Crystal Technology
• /
• 제24권6호
• /
• pp.274-278
• /
• 2014

Machining performance is often limited by chatter vibration at the tool-workpiece interface. Chatter vibration is a type of machining self-excited vibration which originated from the variation in cutting forces and the flexibility of the machine tool structure. Cutting tooling method is one of major factor to chatter vibration in turning process. Even though lots of cutting tooling methods are developed and used in machining process, precise analysis of cutting tooling effect in view of chatter vibration behavior. This study presents numerical and experimental approaches to verify and effects of various cutting tooling geometry and clamping method on the onset of chatter vibration. Acquired knowledge from this study will apply the optimal geometry design of cutting tooling and adjusting of machining process.

• Proceedings of the Korean Society of Precision Engineering Conference
• /
• 한국정밀공학회 2001년도 춘계학술대회 논문집
• /
• pp.938-941
• /
• 2001

A tool holder system has been designed and builted to measure cutting forces in diamond turning. This system design includes a 3-component piezo-electric tranducer. Initial experiments with tool holder system included verification of its predicted dynamic characteristics as well as a detailed study of cutting parameters. In this research, tool holder system is modeled by considering the element dividing, material properties, and boundary conditions using MSC/PATRAN. Mode and frequency analysis of structure is simulated by MSC/NASTRAN, for the purpose of developing the effective design. In addition, tool holder system is verified by vibration test using accelerometer. Many cutting experiments have been conducted on 6061-T6 aluminum. Tests have involved investigation of velocity effects, and the effects of depth and feedrate on tool force. Cutting velocity has been determined to have negligible effects between 4 and 21㎧.(6) Forces generally increase with increasing depth of cut. Increasing feedrate does not necessarily lead to higher forces. Results suggest that a sample model may not be sufficient to describe the forces produced in the diamond turning process.

• Transactions of the Korean Society of Machine Tool Engineers
• /
• 제17권2호
• /
• pp.38-44
• /
• 2008

Titanium and its alloys, due to their superior properties of high specific strength and excellent corrosion resistance, are increasingly used in living applications in the 21century. The applications in aerospace and medical industries demand machining process more frequently to obtain a desired product. But unfortunately, this material is one of the most difficult-to-cut. In the turning process of titanium alloys, the key point for successful work is to select proper tool materials and cutting conditions. This study suggests a guidance for selecting the tool materials and the cutting speeds to improve tool life and surface integrity in Ti-6Al-4V titanium turning process. The experiments investigate the change of surface roughnesses, cutting forces and flank wear with various cutting parameters of tool materials, depth of cuts and feeds. As the results, K10 type of insert tip was assured as the best for turning of Ti-6Al-4V titanium alloy.