• 제목/요약/키워드: turbine failure

검색결과 220건 처리시간 0.024초

5MW 풍력용 Pitch Drive 구성품의 부하에 관한 연구 (A Study on Components Load of 5MW Wind Turbine Pitch Drive)

  • 김동영;이인범;양용군;류성기
    • 한국기계가공학회지
    • /
    • 제13권1호
    • /
    • pp.115-120
    • /
    • 2014
  • Wind power is a type of clean energy source which does not produce carbon dioxide. The wind turbine industry is considered as a major growth industry in many countries. The main cause of wind turbine failure arises in the wind turbine gearbox, and the main type of damage occurs in the bearings and gears. Therefore, predictions of gear and bearing damage are very important to ensure the reliability of the wind turbine reducers used in these systems. In this research, in order to optimize the wind turbine reducer, a series of simulations and redesigns was done using the tool RomaxDesigner. The RomaxDesigner model was used to analyze the bearing life of the duty cycle for a 5 MW wind-turbine pitch drive and to calculate the load in operating states. The reducer was designed to satisfy the life requirement by analyzing bearing damage and calculating the stress values of the main parts of the reducer.

KGT-74소형 가스터빈 블레이드의 진동 신뢰성 평가 (Evaluation of Blades Vibration Reliabilities of KGT-74 Small Gas Turbine)

  • 김영철;이동환;이안성
    • 한국소음진동공학회논문집
    • /
    • 제14권5호
    • /
    • pp.410-415
    • /
    • 2004
  • To ensure a safe operation of the prototype KGT-74 kW small gas turbine, vibrational reliabilities of the compressor 1st, 2nd, and 3rd stages and turbine blades have been estimated and reviewed. FE analyses have been carried out to obtain the natural vibration characteristics of the blades, and impact modal testings have been performed on every each one of the blades to measure their 1st natural frequencies. Then, the Campbell diagram analyses have been carried out to judge the safety of the blades from resonant failures up to 6k harmonics. Results show that the compressor 1st stage blade is exposed to a potential resonant failure with 3k harmonic around a rated speed of 30,000 rpm but that the other compressor 2nd and 3rd stages and turbine blades are safe from resonant failures. Finally, 27,900 rpm is selected as the safe operation limit for the KGT-74 ㎾ gas turbine relative to the blade vibrations.

KGT-74 소형 가스터빈 블레이드의 진동 신뢰성 평가 (Evaluation of Blades Vibration Reliabilities of KGT-74 Small Gas Turbine)

  • 이안성;김영철;이동환;나언주
    • 한국소음진동공학회:학술대회논문집
    • /
    • 한국소음진동공학회 2003년도 춘계학술대회논문집
    • /
    • pp.297-302
    • /
    • 2003
  • To ensure a safe operation of the prototype KGT-74 ㎾ small gas turbine, vibrational reliabilities of the compressor 1st, 2nd. and 3rd stages and turbine blades have been estimated and reviewed. FE analyses have been tarried out to obtain the natural vibration characteristics of the blades, and impact modal testings have been performed on every each one of the blades to measure their 1st natural frequencies. Then, the Campbell diagram analyses have been carried out to Judge the safety of the blades from resonant failures up to 6k harmonics. Results show that the compressor 1st stage blade is exposed to a potential resonant failure with 3k harmonic around a rated speed of 30,000rpm but that the other compressor 2nd and 3rd stages and turbine blades are safe from resonant failures. Finally. 27,900 rpm Is selected as the safe operation limit for the KGT-74 ㎾ gas turbine relative to the blade vibrations.

  • PDF

부유식 다수 풍력 발전기에 작용하는 비대칭 공력 하중의 영향 (Influence of Asymmetric Aerodynamic Loading on Multiple Unit Floating Offshore Wind Turbine)

  • 배윤혁
    • 한국해양공학회지
    • /
    • 제29권3호
    • /
    • pp.255-262
    • /
    • 2015
  • The present study developed a numerical simulation tool for the coupled dynamic analysis of multiple turbines on a single floater (or Multiple Unit Floating Offshore Wind Turbine (MUFOWT)) in the time domain, considering the multiple-turbine aero-blade-tower dynamics and control, mooring dynamics, and platform motions. The numerical tool developed in this study was designed based on and extended from the single-turbine analysis tool FAST to make it suitable for multiple turbines. For the hydrodynamic loadings of floating platform and mooring-line dynamics, the CHARM3D program developed by the authors was incorporated. Thus, the coupled dynamic behavior of a floating base with multiple turbines and mooring lines can be simulated in the time domain. To investigate the effect of asymmetric aerodynamic loading on the global performance and mooring line tensions of the MUFOWT, one turbine failure case with a fully feathered blade pitch angle was simulated and checked. The aerodynamic interference between adjacent turbines, including the wake effect, was not considered in this study to more clearly demonstrate the influence of the asymmetric aerodynamic loading on the MUFOWT. The analysis shows that the unbalanced aerodynamic loading from one turbine in MUFOWT may induce appreciable changes in the performance of the floating platform and mooring system.

복합재료를 적용한 1MW급 조류 발전 터빈 블레이드의 설계와 구조 안전성 평가 (Design and Structural Safety Evaluation of 1MW Class Tidal Current Turbine Blade applied Composite Materials)

  • 정해창;최민선;양창조
    • 해양환경안전학회지
    • /
    • 제28권7호
    • /
    • pp.1222-1230
    • /
    • 2022
  • 로터 블레이드는 조류발전 터빈의 매우 중요한 구성 요소로서, 해수의 높은 밀도로 인해 큰 추력(Trust force)와 하중(Load)의 영향을 받는다. 따라서 블레이드의 형상 및 구조 설계를 통한 성능과 복합소재를 적용한 블레이드의 구조적 안전성을 반드시 확보해야 한다. 본 연구에서는 블레이드 설계 기법인 BEM(Blade Element Momentum) 이론을 이용해 1MW급 대형 터빈 블레이드를 설계하였으며, 터빈 블레이드의 재료는 강화섬유 중의 하나인 GFRP(Glass Fiber Reinforced Plastics)를 기본으로 CFRP(Carbon Fiber Reinforced Plastics)를 샌드위치 구조에 적용해 블레이드 단면을 적층(Lay-up)하였다. 또한 유동의 변화에 따른 구조적 안전성을 평가하기 위해 유체-구조 연성해석(Fluid-Structure Interactive Analysis, FSI) 기법을 이용한 선형적 탄성범위 안의 정적 하중해석을 수행하였으며, 블레이드의 팁 변형량, 변형률, 파손지수를 분석해 구조적 안전성을 평가하였다. 결과적으로, CFRP가 적용된 Model-B의 경우 팁 변형량과 블레이드의 중량을 감소시켰으며, 파손지수 IRF(Inverse Reserce Factor)가 Model-A의 3.0*Vr를 제외한 모든 하중 영역에서 1.0 이하를 지시해 안전성을 확보할 수 있었다. 향후 블레이드의 재료변경과 적층 패턴의 재설계뿐 아니라 다양한 파손이론을 적용해 구조건전성을 평가할 예정이다.

저압터빈 블레이드의 피로손상 해석 (Fatigue Damage Analysis of a Low-Pressure Turbine Blade)

  • 윤희철;우창기;황재곤
    • 대한기계학회논문집A
    • /
    • 제39권7호
    • /
    • pp.713-720
    • /
    • 2015
  • 저압터빈 최종단 블레이드는 발전설비의 대용량화에 따라 대형화 되고 있으며, 터빈을 구성하는 모든 블레이드 중 상대적으로 그 크기가 가장 크다. 그 결과 블레이드는 매우 높은 원심력과 낮은 고유 진동수 특성을 가지며 그에 따른 각종 손상이 발생하게 된다. 최근 국내에서 가동연수 증가와 잦은 기동정지에 따른 저압터빈 최종단 블레이드의 손상이 자주 보고되고 있어, 본 연구에서는 유한요소법을 이용하여 원심력에 의한 응력해석, 응력경화효과에 따른 고유진동수 해석 및 조화응답해석을 수행 하였다. 그 결과 예측된 블레이드의 에어포일 선단부 최대 피로응력의 위치와 실제 균열의 발생위치가 일치함으로써 피로손상에 의한 결과임을 확인하였고, 노치에 의한 등가피로한도가 노치피로한도에 접근하였다.

발전소용 유압 서보액추에이터의 쿠션 모델링 및 시뮬레이션 (Modeling & Simulation of a Hydraulic Servo Actuator Cushion for Power Plants)

  • 이용범;윤영환
    • Tribology and Lubricants
    • /
    • 제29권1호
    • /
    • pp.7-12
    • /
    • 2013
  • Turbine power control devices at a nuclear / thermoelectric power plant lead to failure by creating mechanical shocks and strong vibrations that are due to the strong elasticity of a spring and the inertia of the valve face during its rapid movement to block steam. To ensure durability of the turbine power control device, which is the main component in the power plant, it is necessary to develop a device that can prevent such vibrations. In this study, a cushion mechanism is added to the head of the hydraulic servo actuator, which is a turbine power control device. Moreover, the cushion mechanism, which includes various modifies shapes and orifices is investigated dynamically through modeling and simulations.

Case History for Reduction of Shaft Vibration in a Steam Turbine

  • Kim, In Chul;Kim, Seung Bong;Jung, Jae Won;Kim, Seung Min
    • 유체기계공업학회:학술대회논문집
    • /
    • 유체기계공업학회 2001년도 유체기계 연구개발 발표회 논문집
    • /
    • pp.315-321
    • /
    • 2001
  • The shaft system of turbine is composed of rotating shaft, blades, bearings which support the shaft, packing seal which prevent the leakage of steam, and couplings which connect the shaft. Shaft system component failure, incorrect assemblage or deflection by unexpected forces causes vibration problem. And every turbine has its own characteristics in dynamic response. In this paper we propose the three-bearing supported type rotor which is real equipment and being operated this time as commercial operation. From 1996 it has a high vibration problem and there are many kinds of trial to solve this problem. In resent outage we performed a special diagnosis and carried out appropriate work. We would like to introduce and explain about this case history.

  • PDF

실험계획법을 이용한 풍력발전기용 블레이드의 설계 (Wind Turbine Blade Design using Design of Experiments)

  • 강기원;이승표;장세명;이장호
    • 한국신재생에너지학회:학술대회논문집
    • /
    • 한국신재생에너지학회 2009년도 추계학술대회 논문집
    • /
    • pp.422-422
    • /
    • 2009
  • This paper describes the structural design of small wind turbine blade by using design of experiments. Blade structure consists of skin, spar and foam. The materials for skin and spar are a kind of Glass/Epoxy and form is polyurethane. It has 7 lay-ups with different ply angle. A factorial design is applied to design the ply angles considering manufacturing constraints and to investigate the safety factor which is calculated by structural analysis. In order to perform the structural analysis, the commercial software ABAQUS is used. Tsai-Wu failure criterion is chosen to compute safety factor. The determination of the significance of effects in the experiments is made through the analysis of variance. The results show that ply angle at skin affects the safety factor of wind turbine blade. And from this result, optimal ply angles of composite blade are achieved.

  • PDF

Analysis of Insulation Diagnosis and Failure in Stator Windings of Air-Cooled Gas Turbine Generator

  • Kim, Hee-Dong;Kong, Tae-Sik;Kim, Kyeong-Yeol
    • KEPCO Journal on Electric Power and Energy
    • /
    • 제2권3호
    • /
    • pp.421-424
    • /
    • 2016
  • In order to evaluate the insulation deterioration in the stator windings of air-cooled gas turbine generators(119.2 MVA, 13.8 kV) which has been operating for more than 15 years, diagnostic test and AC dielectric breakdown test were performed on phases A, B and C. Diagnostic test included measurements of AC current, dissipation factor, partial discharge (PD) magnitude and capacitance. ${\Delta}I$ and ${\Delta}tan{\delta}$ in all three phases (A, B, and C) of generator stator windings showed that they were in good condition but PD magnitude indicated marginally serviceable condition. After the diagnostic test, an AC overvoltage test was performed by gradually increasing the voltage applied to the generator stator windings until electrical insulation failure occurred, in order to determine the breakdown voltage. Although phase A of generator stator windings failed at breakdown voltage of 29.0 kV, phases B and C endured the 29.0 kV. The breakdown voltage in all three phases was higher than that expected for good-quality windings (28.6 kV) in a 13.8 kV class generator.