• Title/Summary/Keyword: tungsten heavy alloy

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Manufacturing of Tungsten Heavy Alloy Composites for Kinetic Energy Penetrator (텅스텐 중합금 복합관통자 제조)

  • Song Heung Sub;Kim Eun Pyo;Park Kyung Jin;You Joo Ha
    • Journal of Powder Materials
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    • v.11 no.5
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    • pp.369-375
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    • 2004
  • A new concept of tungsten heavy alloy composite was suggested and manufactured in this study for the kinetic energy penetrator. The composite heavy alloy was composed of two parts, the center was molybdenum added heavy alloy compositions which were designed to promote the self-sharpening effect and outside was conventional heavy alloy in order to sustain the severe stress condition in the muzzle during the firing. The center part showed an intergranular and brittle mode at tungsten/tungsten interfaces by which self-sharpening effect could be activated. On the other hand, that of outside showed conventional ductile fracture mode under high strain rate condition. From the sub-scale penetration test, the depth of penetration in heavy alloy composites showed greater values than those of conventional tungsten heavy alloys. It is suggested that the heavy alloy composite could be considered as one of the future penetrator materials.

Development of Tungsten Heavy Alloy with Hybrid Structure for Kinetic Energy Penetrator

  • Baek, Woon-Hyung;Kim, Eun-Pyo;Song, Heung-Sub;Hong, Moon-Hee;Lee, Seong;Kim, Young-Moo;Lee, Sung-Ho;Noh, Joon-Woong;Ryu, Joo-Ha
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09b
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    • pp.944-945
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    • 2006
  • A new tungsten heavy alloy with hybrid structure was manufactured for the kinetic energy penetrator. The tungsten heavy alloy is composed of two parts: core region is molybdenum added heavy alloy to promote the self-sharpening; outer part encompassing the core is conventional heavy alloy to sustain severe load in a muzzle during firing. From ballistic test, it was found that the penetration performance of the hybrid structure tungsten heavy alloy is higher than that of conventional heavy alloy. This heavy alloy is thought to be very useful for the penetrator in the near future.

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A Study of Localization for Adiabatic Shear Band in WHA(Tungsten Heavy Alloy) (텅스텐 중합금의 단열전단밴드 형성 및 국부화에 대한 연구)

  • Hwang, Doo-Son;Hong, Sung-In
    • Journal of the Korean Society of Propulsion Engineers
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    • v.11 no.6
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    • pp.18-25
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    • 2007
  • In a plastic metal forming of thermally rate-sensitive material, the localized shear band stems from evolution of a narrow region in which intensive plastic flow occurs. And it give rise to fatal fracture with plastic instability. The objectives of this study are to investigate the localization behavior by using numerical method and predict the failure for WHA(Tungsten Heavy Alloy). In this work, the implicit finite difference scheme is used because of the advantage about convergence and the numerical stability. This study is based on an analysed material with hardening as well as thermally softening behavior which includes isotropic strain hardening and observed the extension of localization within shear band according to material properties.

A Study on the Dynamic Characteristics of Tungsten Alloy using Explicit FEM (익스플리시트 유한요소법을 이용한 텅스텐합금의 동적특성에 관한 연구)

  • Hwang D. S.;Rho B. L.;Hong D. H.;Hong S. I.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2000.10a
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    • pp.55-61
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    • 2000
  • Tungsten heavy metal is characterized bi a high density and novel combination of strength and ductility. Among them, 90W-7Ni-3Fe is used for applications, where the high specific weight of the material plays an important role. They are used as counterweights, rotating inertia members, as well as for defense purposes(kinetic energy penetrators, etc.). Because of these applications, it is essential to detemine the dynamic characteristics of tungsten alloy. In this paper, Explicit FEM(finite element method) is employed to investigate the dynamic characteristics of tungsten heavy metal under base of stress wave propagation theory for SHPB, and the model of specimen is divided into two parts to understand the phenomenon that stress wave penetrates through each tungsten base and matrix. This simulation results were compared to experimental one and through this program the dynamic stress-strain curve of tungsten heavy metal can be obtained using quasi static stress-strain curve of pure tungsten and matrix.

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A Study on the Dynamic Material's Characteristics of Tungsten Alloy using Split Hopkinson Pressure Bar (홉킨슨 압축봉 장치를 이용한 텅스텐 합금의 동적 재료 특성에 관한 연구)

  • Hwang, Doo-Soon;Rho, Beong-Lae;Hong, Sung-In
    • Journal of the Korean Society for Precision Engineering
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    • v.22 no.8 s.173
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    • pp.92-99
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    • 2005
  • Tungsten heavy metal is characterized by a high density and novel combination of strength and ductility. Among them, 90W-7Ni-3Fe is used for applications, where the high specific weight of the material plays an important role. They are used as counterweights, rotating inertia members, as well as fur defense purposes(kinetic energy Penetrators, etc.). Because of these applications, it is essential to detemine the dynamic characteristics of tungsten alloy. In this paper, Explicit FEM(finite element method) is employed to investigate the dynamic characteristics of tungsten heavy metal under base of stress wave propagation theory for SHPB, and the model of specimen is divided into two parts to understand the phenomenon that stress wave penetrates through each tungsten base and matrix. This simulation results were compared to experimental one and through this program, the dynamic stress-strain curve of tungsten heavy metal can be obtained using quasi static stress-strain curve of pure tungsten and matrix.

A study on the Formation of Adiabatic Shear Band of Tungsten Heavy Alloys (텅스텐 중합금의 단열전단밴드 형성 연구)

  • 이승우;문갑태;홍성인
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2002.05a
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    • pp.187-190
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    • 2002
  • To study adiabatic shear band formation of tungsten heavy alloys, 5 prismatic specimens are loaded by high velocity impacts and treated as plane strain problems. Their volume percent of tungsten particles in WHA are 81%, 93% and 97% respectively and for the fixed 81% volume percent, small size particle model, large size particle model, undulated particle models are considered and then, the effects of particle's volume ratio, geometry and size to the formation of shear band are discussed.

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Investigation on Size Distribution of Tungsten-based Alloy Particles with Solvent Viscosity During Ultrasonic Ball Milling Process (초음파 볼밀링 공정에 의한 용매 점도 특성에 따른 텅스텐계 합금 분쇄 거동)

  • Ryu, KeunHyuk;So, HyeongSub;Yun, JiSeok;Kim, InHo;Lee, Kun-Jae
    • Journal of Powder Materials
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    • v.26 no.3
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    • pp.201-207
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    • 2019
  • Tungsten heavy alloys (W-Ni-Fe) play an important role in various industries because of their excellent mechanical properties, such as the excellent hardness of tungsten, low thermal expansion, corrosion resistance of nickel, and ductility of iron. In tungsten heavy alloys, tungsten nanoparticles allow the relatively low-temperature molding of high-melting-point tungsten and can improve densification. In this study, to improve the densification of tungsten heavy alloy, nanoparticles are manufactured by ultrasonic milling of metal oxide. The physical properties of the metal oxide and the solvent viscosity are selected as the main parameters. When the density is low and the Mohs hardness is high, the particle size distribution is relatively high. When the density is high and the Mohs hardness is low, the particle size distribution is relatively low. Additionally, the average particle size tends to decrease with increasing viscosity. Metal oxides prepared by ultrasonic milling in high-viscosity solvent show an average particle size of less than 300 nm based on the dynamic light scattering and scanning electron microscopy analysis. The effects of the physical properties of the metal oxide and the solvent viscosity on the pulverization are analyzed experimentally.

Synthesis of Nanocomposite Powder for Tungsten Heavy Alloy by Hydrogen Reduction of Ultrasonic-milled Oxide Nanopowders

  • Lee, Chang-Woo;Lee, Seung-Chul;Lee, Jai-Sung
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09a
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    • pp.422-423
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    • 2006
  • Ultrasonic-milling of metal oxide nanopowders for the preparation of tungsten heavy alloys was investigated. Milling time was selected as a process variable. XRD results of metal oxide nanopowders ultrasonic-milled for 50 and 100h showed that mean crystallite size reduced with increasing milling time and there was no evidence of contamination or change of composition by impurities. It was found that nanocomposite powders reduced at $800^{\circ}C$ in $H_2$ atmosphere had a composition of 93.1W-4.9Ni-2.0Fe by EDX analysis. Hardness of sintered samples of 50 and 100h was 390 and 463 Hv, respectively, which corresponds to the hardness of commercial products.

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The Effects of Molybdenum Content on the Dynamic Properties of Tungsten-based Heavy Alloys

  • Lee, Woei-Shyan;Chan, Tien-Yin
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09b
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    • pp.1155-1156
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    • 2006
  • Hopkinson bar dynamic test under strain rates ranging from 2000 $s^{-1}$ to 8000 $s^{-1}$ at room temperature revealed that the flow stress of tungsten heavy alloys depended strongly on the strain, strain rate, and the content of molybdenum. The variation of flow stress was caused by the competition between work hardening and heat softening in the materials at different strain rates. The high temperature strength of the matrix phase was increased by the addition of molybdenum, which enhanced the strength of the tungsten heavy alloys in high strain rate test.

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The Effect of W Particle Volume Percent on the Residual Stress of W Heavy Alloy (텅스텐계 중합금에서 텅스텐 입자의 부피비가 잔류응력에 미치는 영향)

  • 송홍섭
    • Journal of Powder Materials
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    • v.1 no.1
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    • pp.52-59
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    • 1994
  • Since the coefficient of thermal expansion (CTE) of matrix phase is larger about 4 times than that of W particle in tungsten heavy alloy, the thermal stresses due to the CTE difference between the two phases are induced in the alloy during heating and cooling processes. In the present study, a series of W heavy alloy containing various W particle volumes of 0 to 90% is made to investigate the residual stress taking place during cooling process. The CTE and residual stress of the series of alloy are measured by dilatometer and X-ray diffractometer. The residual stress of W particle is in compressive stress irrespective of W particle vol% and tends to increase with decreasing W particle vol% while that of the matrix phase is in tensile stress. The measured residual stress of W particle is about a third of calculated thermal stress. The influence of W particle vol% on the residual stress of W heavy alloy is discussed in terms of the deformation behaviors of W particle and matrix phase.

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