• Title/Summary/Keyword: tribological properties

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비대칭 마그네트론 스퍼터링으로 합성된 비정질 탄소박막의 물리적, 구조적 특성에서 타겟 파워 밀도의 영향 (The effect of target power density on physical and structural properties of amorphous carbon films prepared by CFUBM sputtering)

  • 이재희;박용섭;박재욱;홍병유
    • 한국전기전자재료학회:학술대회논문집
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    • 한국전기전자재료학회 2008년도 하계학술대회 논문집 Vol.9
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    • pp.366-366
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    • 2008
  • Amorphous carbon (a-C) is an interesting materials and its characteristics can be varied by tuning it $sp^3$ fractions. The $sp^3$ fraction in a-C films depends on the kinetic energy of the deposited carbon ions. In this work, a-C films was synthesized on Si(100) and glass substrates at room temperature by closed-field unbalanced magnetron (CFUBM) sputtering with the increase of graphite target power density. The structural and physical properties of films were investigated by using Raman spectroscopy, X-ray photoelectron spectrometer (XPS), nano- indentation, atomic force microscope (AFM) and contact-angle measurement. We obtained the good tribological properties, such as high hardness up to 26 GPa., friction coefficient lower than 0.1 and the smooth surface (rms roughness: 0.12 nm). The increase of the physical properties with the increase of target power density are related to the increase of nano-clusters in the carbon network. Also, these results might be due to the increase of the subplantation and resputtering by the increase of ions density in the plasma.

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Hard coating 응용을 위한 DC 마그네트론 스퍼터링 방법을 이용하여 증착한 TiN 박막의 특성에 대한 연구 (Characteristic properties of TiN thin films prepared by DC magnetron sputtering method for hard coatings)

  • 김영렬;박용섭;최원석;홍병유
    • 한국전기전자재료학회:학술대회논문집
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    • 한국전기전자재료학회 2007년도 추계학술대회 논문집
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    • pp.354-354
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    • 2007
  • Titanium nitride (TiN) thin films are widely used for hard coatings due to their superior hardness. In this paper, we wanted see how the films properties are changed according to DC power. TiN thin films were deposited by direct current (DC) magnetron sputtering method using TiN compound target on silicon substrates. The films structural properties are examined by X-ray Diffractions (XRD) and tribological properties are measured by nano-indentation, nano-scratch tester, nano-stress tester. Especially in DC power of 150 W, the maximum hardness and the minimum residual stress of TiN film exhibited about 25 GPa and 1 GPa, respectively. And also, the critical load of TiN film prepared by magnetron sputtering method were measured over 30 N.

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Modifications of mechanical, thermal, and electrical characteristics of epoxy through dispersion of multi-walled carbon nanotubes in supercritical carbon dioxide

  • Zaidi, M.G.H.;Joshi, S.K.;Kumar, M.;Sharma, D.;Kumar, A.;Alam, S.;Sah, P.L.
    • Carbon letters
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    • 제14권4호
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    • pp.218-227
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    • 2013
  • A supercritical carbon dioxide (SCC) process of dispersion of multi-walled carbon nanotubes (MWCNTs) into epoxy resin has been developed to achieve MWCNT/epoxy composites (CECs) with improved mechanical, thermal, and electrical properties. The synthesis of CECs has been executed at a MWCNT (phr) concentration ranging from 0.1 to 0.3 into epoxy resin (0.1 mol) at 1800 psi, $90^{\circ}C$, and 1500 rpm over 1 h followed by curing of the MWCNT/epoxy formulations with triethylene tetramine (15 phr). The effect of SCC treatment on the qualitative dispersion of MWCNTs at various concentrations into the epoxy has been investigated through spectra analyses and microscopy. The developed SCC assisted process provides a good dispersion of MWCNTs into the epoxy up to a MWCNT concentration of 0.2. The effects of SCC assisted dispersion at various concentrations of MWCNTs on modification of mechanical, thermal, dynamic mechanical thermal, and tribological properties and the electrical conductivity of CECs have been investigated.

인가 전압에 따른 초소형 압전 리니어모터의 동특성 (Dynamic properties of butterfly piezoelectric linear motor by applied voltage)

  • 이원희;강종윤;주병권;윤석진
    • 한국전기전자재료학회:학술대회논문집
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    • 한국전기전자재료학회 2008년도 추계학술대회 논문집 Vol.21
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    • pp.233-233
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    • 2008
  • A piezoelectric ultrasonic linear motor shaped with 'Butterfly' wings has been developed for thin electronics such as cellular phone and PDA. The butterfly piezoelectric transducer is simply composed of an elastic plate, which includes a tip for energy transfer and two protrusions to fix it, and two piezoelectric ceramics. Contact materials, such as a brass, and steel and alumina can make it possible to improve dynamic properties of the motors over a wide range of tribological conditions. The dynamic properties of the motor have been intensively measured and analyzed according to the applied voltage wave forms at the various frequencies. The results of numerical study and experimental investigation will be used for the future optimization of the actuator and the realization of the advanced ultrasonic motor.

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Hydrophobicity and Nanotribological Properties of Silicon Channels coated by Diamond-like Carbon Films

  • Pham, Duc Cuong;Na, Kyung-Hwan;Pham, Van Hung;Yoon, Eui-Sung
    • KSTLE International Journal
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    • 제10권1_2호
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    • pp.1-5
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    • 2009
  • This paper reports an investigation on nanotribological properties of silicon nanochannels coated by a diamond-like carbon (DLC) film. The nanochannels were fabricated on Si (100) wafers by using photolithography and reactive ion etching (RIE) techniques. The channeled surfaces (Si channels) were then further modified by coating thin DLC film. Water contact angle of the modified and unmodified Si surfaces was examined by an anglemeter using the sessile-drop method. Nanotribological properties, namely friction and adhesion forces, of the Si channels coated with DLC (DLC-coated Si channels) were investigated in comparison with those of the flat Si, DLC-coated flat Si (flat DLC), and Si channels, using an atomic force microscope (AFM). Results showed that the DLC-coated Si channels greatly increased hydrophobicity of silicon surfaces. The DLC coating and Si channels themselves individually reduced adhesion and friction forces of the flat Si. Further, the DLC-coated Si channels exhibited the lowest values of these forces, owing to the combined effect of reduced contact area through the channeling and low surface energy of the DLC. This combined modification could prove a promising method for tribological applications at small scales.

Influence of Dangling Bonds on Nanotribological Properties of Alpha-beam Irradiated Graphene

  • Hwang, Jinheui;Kim, Jong Hoon;Kwon, Sangku;Hwang, C.C.;Wu, Junqiao;Park, Jeong Young
    • 한국진공학회:학술대회논문집
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    • 한국진공학회 2013년도 제44회 동계 정기학술대회 초록집
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    • pp.265-265
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    • 2013
  • We have investigated the influences of dangling bonds generated by alpha particle irradiation on friction and adhesion properties of graphene. Single layer of graphene grown with chemical vapor deposition on copper foil was irradiated by the alpha beam with the average energy of 3.04 MeV and the irradiation dosing between $1{\times}10^{14}$ and $1{\times}10^{15}$/$cm^3$. Raman spectroscopic showed that the ${\pi}$ electron states below Fermi level arises and the $I_D$/$I_G$ increases as increasing the dosing of alpha particle irradiation. The core level X-ray photoelectron (XPS) revealed that these defects represent the creation of various carbon-related defects and dangling bond. The nanoscale tribological properties were investigated with atomic force microscopy in ultrahigh vacuum. The friction appeared to increase remarkably as increasing the amount of dosing, indicating that the dangling bonds on graphene layers enhances the energy dissipations in friction. This trend can be explained by the additional channel of energy dissipation by dangling bond or O- and H- terminated clusters created by alpha particle irradiation.

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디스플레이 확산 방지층 응용을 위한 비대칭 마그네트론 스퍼터로 증착된 질화 티타늄 박막의 특성에 대한 연구 (A Study on Characteristics of TiN Thin Films Deposited by Unbalanced Magnetron Sputtering Method for the Application of Diffusion Barrier Layers in Displays)

  • 박용섭
    • 한국전기전자재료학회논문지
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    • 제32권2호
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    • pp.129-133
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    • 2019
  • TiN thin films were fabricated using an unbalanced magnetron sputtering (UBMS) system, and their structure and surface characteristics as well as their optical and tribological properties were evaluated. The hardness, elastic modulus, adhesive force, surface roughness, and transmittance of the Ti thin films fabricated using the UBMS system were 11.5 GPa, 103 GPa, 27.5 N, 2.45 nm and 20%, respectively. The TiN films prepared with various proportions of nitrogen as the reaction gas exhibited maximum values for the hardness, elastic modulus, critical load, RMS roughness and transmittance of approximately 19.2 GPa, 182 GPa, 27.3 N, 0.98 nm, and 85%, respectively. Moreover, the TiN thin film fabricated under the condition of 30 sccm nitrogen gas showed the optimal physical properties. In summary, the TiN thin films fabricated using the UBMS system exhibited excellent hardness, elastic modulus, adhesion, and smooth surface in addition to good hydrophilic properties.

링 압축시험과 유한요소해석을 이용한 미세성형 공정에서의 마찰특성에 관한 연구 (A Study of Friction in Microfoming Using Ring Compression Tests and Finite Element Analysis)

  • 김홍석;김긍록
    • 대한기계학회논문집A
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    • 제34권10호
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    • pp.1471-1478
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    • 2010
  • 미세성형 공정은 마이크로 크기의 부품 생산에 있어 다양한 재료의 활용, 높은 생산성, 적은 재료의 손실, 고품질 생산을 실현할 수 있는 방법으로 최근 산업계와 학계의 많은 주목을 받고 있다. 하지만 매크로 성형에서 마찰거동을 묘사하기 위한 기존의 모델들은 미세성형에서 많은 오차를 유발하는 것으로 알려져 있다. 따라서 미세성형 공정의 성공적인 개발과 실용화를 위해서는 마찰거동의 크기효과에 대한 심도 있는 연구가 필요하다. 본 연구에서는 다양한 크기의 알루미늄 및 황동 재료를 대상으로 링 압축시험을 실시하여 소재의 크기에 대한 마찰거동의 크기효과를 고찰하였다. 유한요소해석을 이용하여 링 압축 시 접촉면의 마찰력이 링 시편의 변형특성에 미치는 영향을 정량적으로 분석하였다. 또한 미끄럼선장 모델링과 상계해석을 응용한 마찰모델을 활용하여 미세성형에서의 마찰거동 특성을 이론적으로 설명하였다.

미끄럼 접촉시 이종세라믹 간의 트라이볼로지적 특성 (Tribological Characteristics of Sliding Contact between Deferent Combinations of Ceramics)

  • 김법민;김석삼;신동우;윤상보
    • 한국윤활학회:학술대회논문집
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    • 한국윤활학회 2004년도 학술대회지
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    • pp.296-300
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    • 2004
  • 현재 구조용 세라믹에 대한 연구는 여려 가지 작동 조건에 의해 도출된 마멸 데이터를 정량적으로 제시하고 이들의 마멸기구의 변화가 일어나는 사용 조건의 시점을 파악하였다. 이전의 연구들은 주로 동질 재료끼리 마찰 마멸 실험으로 제한되었다. 그러나 상대 운동하는 세라믹 재료들의 특성 상 기계적, 화학적 물성차이에 의해 마멸 기구와 트라이볼로지적 거동(마찰계수, 마멸율)등 이 다르게 나타날 확률이 높다. 이에, 본 연구에서는 볼 온 디스크 마멸 실험을 통해 여러 가지 작동환경에 따라 서로 상대 운동하는 세라믹의 재료를 달리하여 실험하여 다른 세라믹 재료간의 트라이볼로지적 특성을 고찰하였다. 지르코니아 시편에 대해 지르코니아, 알루미나, 실리콘카바이드 3종의 상대재를 사용하여 속도와 하중조건을 변화하여 마멸실험을 수행한 결과, 지르코니아-실리콘카바이드 조합의 실험에서 저마찰 저마멸 특성이 나타났다.

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$CO_2$ 환경하에서 접촉 표면에 적용한 마이크로 딤플 패턴이 마찰 및 마멸에 미치는 영향 연구 (Friction and Wear Characteristics of the Micro-dimple Surfaces in Rotary Compressor with Carbon Dioxide as Refrigerants)

  • 이영제;전홍규;한규철;최진호;김규만;조성욱
    • Tribology and Lubricants
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    • 제24권6호
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    • pp.374-377
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    • 2008
  • Due to the environmental concerns, especially the greenhouse effect and GWP (Global Warming Potential), the carbon dioxide was investigated as an alternative natural refrigerant to replace HFCs (HydroFluoroCarbons) in refrigerator or air conditioning systems. Because new compressor with carbon dioxide is going to be operated under the high pressure, the tribology of sliding surfaces in the compressor becomes very important. To improve of wear resistance in compressor parts, especially rotary type, the friction and wear characteristics of improved sliding surfaces between vane and flange were evaluated in this paper. The method of reformed sliding surface, such as micro-dimple processes, was applied on surfaces in order to improve the tribological characteristics, and their performances were evaluated experimentally. The vane-on-flange type lubricated sliding tests were performed with a high pressure wear tester using carbon dioxide. Test results showed that the reformed surfaces were very effective to reduce the friction and the wear amounts of vane surfaces. The method of improved surfaces showed good tribological properties at vane and flange.