• Title/Summary/Keyword: transformer windings

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Magnetic Saturation Effect of the Iron Core in Current Transformers Under Lightning Flow

  • Kim, Young Sun
    • Transactions on Electrical and Electronic Materials
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    • v.18 no.2
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    • pp.97-102
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    • 2017
  • A current transformer (CT) is a type of sensor that consists of a combination of electric and magnetic circuits, and it measures large ac currents. When a large amount of current flows into the primary winding, the alternating magnetic flux in the iron core induces an electromotive force in the secondary winding. The characteristics of a CT are determined by the iron core design because the iron core is saturated above a certain magnetic flux density. In particular, when a large current, such as a current surge, is input into a CT, the iron core becomes saturated and the induced electromotive force in the secondary winding fluctuates severely. Under these conditions, the CT no longer functions as a sensor. In this study, the characteristics of the secondary winding were investigated using the time-difference finite element method when a current surge was provided as an input. The CT was modeled as a two-dimensional analysis object using constraints, and the saturation characteristics of the iron core were evaluated using the Newton-Rhapson method. The results of the calculation were compared with the experimental data. The results of this study will prove useful in the designs of the iron core and the windings of CTs.

Coreless Printed Circuit Board (PCB) Transformers - Fundamental Characteristics and Application Potential

  • Hui S. Y.;Tang S. C.;Chung H.
    • Proceedings of the KIPE Conference
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    • 2001.10a
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    • pp.1-6
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    • 2001
  • In this article, the fundamental concept, characteristics and application potentials of coreless printed-circuit-board (PCB) transformers are described. Coreless PCB transformers do not have the limitations associated with magnetic cores, such as the frequency limitation, magnetic saturation and core losses. In addition, they eliminate the manual winding process and its associated problems, including labor cost, reliability problems and difficulties in ensuring transformer quality in the manufacturing process. The parameters of the printed windings can be precisely controlled in modern PCB technology. Because of the drastic reduction in the vertical dimension, coreless PCB transformers can achieve high power density and are suitable for applications in which stringent height requirements for the circuits have to be met. A transformer's power density of $24W/cm^2$ has been reported in a power conversion application. When used in an isolation amplifier application, coreless PCB transformers tested so far enable the amplifier to achieve a remarkable linear frequency range of 1MHz, which is almost eight times higher than the frequency range of 120kHz in existing Integrated-Circuit products. PCB materials offer extremely high isolation voltage, typically from 15kV to 40kV, which is higher than many other isolation means such as optocouplers. It is envisaged that coreless PCB transformers can replace traditional core-based transformers in some industrial applications. Their application potentials deserve more attention and exploration.

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Establishment of Evaluation System for 40,000 A Rogowski Coil (40,000 A 로고스키 코일 평가 시스템 구축)

  • Kim, Yoon-Hyoung;Han, Sang-Gil;Jung, Jae-Kap;Kang, Jeon-Hong;Lee, Sang-Hwa;Han, Sang-Ok
    • The Transactions of the Korean Institute of Electrical Engineers P
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    • v.58 no.2
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    • pp.202-206
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    • 2009
  • Evaluation system for calibrating Rogowski coiI(RC) up to primary current of 40,000 A have been established. The system consists of 40,000 A AC high current source, current transformer(CT) comparator, standard CT, RC under test, voltage to current convertor(VCC), buffer and CT burden. An AC high current is applied to the primary windings of both the standard CT and the RC under test, and then the CT comparator measures the ratio error and the phase displacement by comparing the secondary current of the standard CT with output current of VCC. For testing of RC, we have evaluated two RCs under test of primary current ranges of 0 A ${\sim}$ 2,000 A and 0 A ${\sim}$ 40,000 A with the accuracy class of 1 %. The extended uncertainty is 0.02 % ${\sim}$ 0.23 % for ratio error and 0.29 min ${\sim}$ 1.93 min for phase displacement in the primary current ranges of 10 ${\sim}$ 40,000 A.

A Novel Zero-Voltage-Switching Push-Pull Forward Converter with a Parallel Resonant Network

  • Cai, Chunwei;Shi, Chunyu;Guo, Yuxing;Yang, Zi;Meng, Fangang
    • Journal of Power Electronics
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    • v.17 no.1
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    • pp.20-30
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    • 2017
  • A novel zero-voltage-switching (ZVS) push-pull forward converter with a parallel resonant network is presented in this paper. The novel topology can provide a releasing loop for the energy storage in a leakage inductor for the duration of the power switching by the resonant capacitors paralleled with the primary windings of the transformer. Then the transformer leakage inductor is utilized to be resonant with the parallel capacitor, and the ZVS operation is achieved. This converter exhibits many advantages such as lower duty-cycle losses, limited peak voltage across the rectifier diodes and a higher efficiency. Furthermore, the operating principles and key problems of the converter design are analyzed in detail, and the ZVS conditions are derived. A 500W experimental converter prototype has been built to verify the effectiveness of the proposed converter, and its maximum efficiency reaches 94.8%.

The Evaluation of Thermal Aging Characteristics in Insulating Paper for the Use of the Pole Transformers (가속열화 방법에 의한 주상변압기 절연물의 열열화 특성 평가)

  • Lee, Byung-Sung;Song, Il-Keun;Lee, Jae-Bong;Park, Dong-Bae;Han, Sang-Ok
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2003.07a
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    • pp.100-103
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    • 2003
  • The primary insulation system used in an oil-filled transformer is kraft paper, wood, porcelain and oil. Modern transformers use paper that is chemically treated to improve its tensile strength properties and resistance to aging caused by immersion in oil. But these insulation papers are mainly aged to thermal stress. Over the course of the insulation paper and oil's life it is exposed to high temperatures, oxygen and water. Its interaction with the steel of the tank and core plus the copper and aluminium of the windings will eventually cause the chemical properties of the oil to decay. High temperature have an effect on mechanical strength of cellulous paper using the layer insulation. We made two aging cell in which thermal aging tests of insulation papers and mineral oil are conducted. It is measured dielectric strength, number of acid, moisture, etc. of insulation paper and oil aged in the aging cells.

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Common Mode Noise Reduction for an LLC Resonant Converter by Using Passive Noise Cancellation

  • Ryu, Younggon;Kim, Sungnam;Jeong, Geunseok;Park, Jaesu;Kim, Duil;Park, Jongwook;Kim, Jingook;Han, Ki Jin
    • Journal of electromagnetic engineering and science
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    • v.15 no.2
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    • pp.89-96
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    • 2015
  • This paper describes the application of a passive noise cancellation method to a prototype inductor-inductor-capacitor (LLC) resonant converter by placing a compensation winding in a transformer to reduce common mode noise. The connection method for the compensation winding is investigated. A circuit analysis is implemented for the displacement currents between the primary and secondary windings in the transformer. The analyzed displacement currents are verified by performing a circuit simulation and a proper compensation winding connection that reduces common mode noise is found. The measurement results show that common mode noise is reduced effectively up to 20 dB in the 1 to 7 MHz frequency region for the prototype LLC resonant converter by using the proposed passive noise cancellation method.

3-D Analysis of Temperature Distribution in Transformers (변압기의 3차원 온도분포 해석)

  • 오연호;송기동;선종호
    • The Transactions of the Korean Institute of Electrical Engineers B
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    • v.52 no.9
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    • pp.434-441
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    • 2003
  • This paper deals with the temperature characteristics according to the cooling medium and the duct size in model transformers. For the analysis and the temperature-rise tests, two 400kVA model transformers have been manufactured. One has been filled with the alpha oil as the cooling medium and constructed the duct sizes of $3\textrm{mm}$ and $5\textrm{mm}$ in the low-voltage and high-voltage windings respectively. The other has been filled the beta oil and the duct sizes were $4\textrm{mm}$ and $6\textrm{mm}$. The temperature-rise tests have been performed by the back-to-back method and the load factor has been controlled the range of 90%∼130%. The temperature values have been measured by the thermocouple and from the sixteen points in each transformer. A commercial CFD program "FLUENT" has been used for the analysis of temperature distribution. The geometry of transformer has been modeled to 3-dimensional by using the hybrid calculation mesh including the radiator. And also, the natural convection velocity has been measured at the oil top position, and compared with the calculated results.

Reduced Rating T-Connected Autotransformer Based Thirty-Pulse AC-DC Converter for Vector Controlled Induction Motor Drives

  • Singh Bhim;Bhuvaneswari G.;Garg Vipin
    • Journal of Power Electronics
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    • v.6 no.3
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    • pp.214-225
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    • 2006
  • The design and performance analysis of a reduced rating autotransformer based thirty-pulse AC-DC converter is carried out for feeding a vector controlled induction motor drive (VCIMD). The configuration of the proposed autotransformer consists of only two single phase transformers, with their windings connected in a T-shape, resulting in simplicity in design, manufacturing and in a reduction in magnetics rating. The design procedure of the autotransformer along with the newly designed interphase transformer is presented. The proposed configuration has flexibility in varying the transformer output voltage ratios as required. The design of the autotransformer can be modified for retrofit applications, where presently a 6-pulse diode bridge rectifier is used. The proposed thirty-pulse AC-DC converter is capable of suppressing less than $29^{th}$ harmonics in the supply current. The power factor is also improved to near unity in the wide operating range of the drive. A comparison of different power quality indices at AC mains and DC bus is demonstrated in a conventional 6-pulse AC-DC converter and the proposed AC-DC converter feeding a VCIMD. A laboratory prototype of the proposed autotransformer based 30-pulse AC-DC converter was developed with test results validating the proposed design and system.

New CCM Single Stage PFC Full Bridge Converter (새로운 CCM 단일 전력단 역률보상 풀 브리지 컨버터)

  • Lim, Chang-Seob;Kwon, Soon-Kurl;Cho, Jung-Goo;Song, Doo-Ik
    • Proceedings of the KIEE Conference
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    • 2002.07b
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    • pp.986-989
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    • 2002
  • This paper proposes a new single stage power factor correction (PFC) full bridge converter which operates at continuous conduction mode(CCM). The proposed single stage PFC consists of typical zero voltage switching(ZVS) full bridge DC/DC converter, two transformer auxiliary windings, and two small inductors, and two diodes. Neither additional active switch nor any control circuit are added for PFC resulting in very low cost. The proposed converter provides input power factor correction with CCM control and tight output voltage regulation. All switching devices are operated under ZVS with minimum voltage stress. Operation principle and analysis are explained and verified with computer simulation and experimental results on a 1.2kW, 100kHz prototype.

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Sheld of AC magnetic filed using High Temperature Superconductor (고온초전도체에 의한 교류자장 차폐효과)

  • Kim, Sung-Hoon;Kim, Woo-Seok;Hahn, Song-Yop;Choi, Kyeong-Dal;Joo, Hyeong-Gil;Hong, Gye-Won
    • Proceedings of the KIEE Conference
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    • 2002.07b
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    • pp.932-934
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    • 2002
  • In this paper, we proposed a method to shield perpendicular magnetic fields in high Tc superconductor(HTS) tape of a shell-type HTS transformer with double pancake windings. A diamagnetism of characteristics of superconductor is used to shield magnetic field. For a shielding experiment, a proper shielding model is chosen, and several kinds of HTS are used such as a monofilament HTS tape, two kinds of multifilament HTS tapes and YBCO film disk. The effect of shielding for the perpendicular magnetic field is measured with HTSs for shielding and their utility for shielding is proved.

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