• 대한기계학회논문집A
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• 제39권9호
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• pp.893-899
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• 2015

사출 금형 설계에서 금형 온도 분포와 변형은 사출품의 플래시나 표면 단차에 주요한 영향 인자이다. 금형 온도 분포와 성형면의 압력분포를 예측하기 위하여 먼저 금형을 포함한 사출해석을 수행하였다. 계산된 온도분포와 압력분포는 금형 구조해석의 입력조건으로 사용하였다. 해석의 정확성을 위하여 금형 전체 세트에 대한 구조해석 조건을 도출하였다. 도출된 해석 모델로 성형면의 단차 및 벌어짐 크기에 대하여 금형 열팽창, 성형 중 온도변화의 영향을 분석하였다. 해석 결과를 바탕으로 성형면의 단차 감소 방안을 도출하였다.

• 한국주조공학회지
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• 제43권4호
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• pp.194-200
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• 2023

주조공정에서 주형의 열전달은 주형을 균일한 등방성 재료로 간주하여 계산해 왔지만 실제로 주형은 균일한 등방성 재료가 아니어서 유사한 근사값으로 계산을 행하였으며, 특히 다짐성, 바인더 첨가량등을 고려할 시에는 추정치를 사용하고 있었다. 본 연구에서는 사형 주형의 입자 구조의 관계의 열물성치를 계산하는 연구를 진행하고, 열물성치를 계산할 수 있는 기술을 개발하였다. 입자가 균일한 경우에서 열저항 모델에 근거한 열전도도 및 비열을 계산하는 알고리즘을 개발하고, 이를 모래 크기분포가 있는 사형 주형에 적용하였다. 모래는 인공사를 대상으로 하여 열물성치를 계산하였으며, 실험치와 비교하여 비교적 근사한 값을 얻을 수 있었다.

• 한국주조공학회지
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• 제20권5호
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• pp.290-299
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• 2000

A three-dimensional model was developed in order to simulate heat and fluid flow of a continuous casting billet. The model was coded with the general-purpose CFD program FIDAP, using the finite element method. The present model consists of 2 individual calculation schemes, named model 1 and model 2. Mold region only was calculated to check the pouring stream through submerged nozzle with model 1. Entire region, which consists of mold, secondary cooling, radiation cooling was calculated to predict crater end position, temperature profile and solid shell profile(model 2). Standard $k-{\bullet}\hat{A}$ turbulence model has been applied to simulate the turbulent flow induced by submerged nozzle. Enthalpy method was adopted for the latent heat of solidification. Fluid flow in mushy zone was treated using variable viscosity approach. The more casting speed and superheat increased, the more metallurgical length increased. The shell thickness at the mold exit is proved to be mainly controlled by superheat by the present simulation. It may be concluded that the present model can be successfully applied far the prediction of heat and fluid flow behavior in the continuous casting process.

• 한국기계가공학회지
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• 제19권6호
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• pp.29-35
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• 2020

Transition Nozzles are used in industrial air-cooled heat exchangers and widely used in industrial sites as an important component in the heat energy transfer between a heat source and an actuating fluid. There is a worldwide demand for transition nozzles with various materials and shapes, depending on the use environment. This paper aims to improve the transition nozzle forging process suitable for the production of many varieties using Steps 1 to 6 of the TRIZ Methodology for Problem Solving. By utilizing the TRIZ Methodology, this study derives a method to design a variable mold, which is more efficient and can reduce costs compared with having to use several molds. To verify the suitability of the methods derived using the TRIZ technique, a forging analysis is performed on a transition nozzle using DEFORMⓇ, a commercial program for plasticity analysis, and the nozzle material is evaluated for damage as a result of deformation of the transition nozzle thickness. The derived methods can be applied to transition nozzle formation equipment to improve the efficiency of the formation process.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2003년도 춘계학술대회 논문집
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• pp.228-232
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• 2003

Mircolens and microlens arrays are realized using a novel fabrication technology based on the exposure of a resist, usually PMMA, to deep X-rays and subsequent thermal treatment. Hot embossing process is also studied for mass production. The fabrication technology is very simple and produces microlenses and microlens arrays with good surface roughness of several nm. The molecular weight and glass transition temperature of PMMA is reduced when it is irradiated with deep X-rays. The microlenses were produced through the effects of volume change, surface tension. and reflow during thermal treatment of irradiated PMMA. A hot embossing machine is designed and manufactured with a servo motor transfer system. The hot embossing process follows the steps of heating mold to the desired temperature, embossing a mold insert on substrate. cooling mold to the de-embossing temperature. and de-embossing. Microlenses were produced with diameters ranging from 30 to 1500 ${\mu}{\textrm}{m}$. The surface X-ray mask is also fabricated to realize microlens arrays on PMMA sheet with a large area.

• 한국복합재료학회:학술대회논문집
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• 한국복합재료학회 2001년도 춘계학술발표대회 논문집
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• pp.176-179
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• 2001

When the preform is composed of more than two layers with different in-plane permeability in resin transfer molding, effective average permeability should be determined for the flow analysis in the mold. The most frequently used averaging scheme is the weighted average scheme, but it does not account for the transverse flow between adjacent layers. A new averaging scheme is proposed predicting the effective permeability of the multi-layered preform, which accounts for the transverse flow effect. The new scheme is verified by measuring the effective permeability of the multi-layered preforms and the difference in each flow front position.

• 대한기계학회논문집B
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• 제21권1호
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• pp.57-67
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• 1997

The solidification process of Al 4.5%Cu alloy is numerically studied in the presence of contact resistance between mold and cast. Natural convection is considered in the liquid and mushy regions. The porosity approach is applied to the mushy zone modeling and linear variation of the solid fraction on the temperature is assumed. Results show that the mushy region is wider in the case with a contact resistance compared to the perfect contact condition. The temperature of the cast with a temporal variation in the contact heat transfer coefficient changes very rapidly in the early stage of the casting process compared to that with constant contact heat transfer coefficient.

• Composites Research
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• 제18권1호
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• pp.10-15
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• 2005

RTM 공정의 성공적인 수행을 위해 프리폼의 삽입 후 혹은 삽입 전의 상태를 점검하는 과정은 매우 유용하다. 이를 위해 기체를 주입하여 유량과 압력 측정을 통해 프리폼의 투과성 계수를 측정하고 결함을 탐지하는 기법이 최근 연구되어 왔다. 본 논문에서는 이 기법을 소개하고 적용성을 검토해 본다.

• 한국진공학회:학술대회논문집
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• 한국진공학회 2010년도 제39회 하계학술대회 초록집
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• pp.284-284
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• 2010

We report a fabrication of 6, 13-bis(triisopropylsilylethynyl) (TIPS) pentacene nanowires that made on Si substrates by liquid bridge-nanotransfer molding (LB-nTM) with polyurethane acrylate (PUA) mold. LB-nTM is based on the direct transfer of various materials from a stamp to a substrate via a liquid bridge between them. In liquid bridge-transfer process, the liquid layer serves as an adhesion layer to provide good conformal contact and form covalent bonding between the TIPS-pentacene nanowire and the Si substrate. The patterned TIPS-Pentacene nanowires have been investigated by Atomic force microscopy (AFM), Transmission Electron Microscopy (TEM), Scanning Electron Microscopy (SEM) and electrical properties.

• 한국정보디스플레이학회:학술대회논문집
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• 한국정보디스플레이학회 2009년도 9th International Meeting on Information Display
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• pp.1122-1124
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• 2009

Organic thin-film transistors (OTFTs) were fabricated by using the transfer patterning method. In order to remove Au pattern easily, UV-curable polymer mold was surface treated. Au source/drain (S/D) pattern was transferred to insulator-coated substrate surface. Fabricated OTFTs were compared to OTFTs using vacuum-deposited Au S/D. Additionally, transistor diodes were characterized.