Browse > Article
http://dx.doi.org/10.14775/ksmpe.2020.19.06.029

A Study on Variable Mold for Improving the Forging Process of Transition Nozzle using TRIZ and DEFORM  

Hwang, Hui-Geon (Changwon National University)
Chung, Won-Jee (Changwon National University)
Sul, Sang-Suk (Changwon National University)
Kim, Dae-Young (Changwon National University)
Publication Information
Journal of the Korean Society of Manufacturing Process Engineers / v.19, no.6, 2020 , pp. 29-35 More about this Journal
Abstract
Transition Nozzles are used in industrial air-cooled heat exchangers and widely used in industrial sites as an important component in the heat energy transfer between a heat source and an actuating fluid. There is a worldwide demand for transition nozzles with various materials and shapes, depending on the use environment. This paper aims to improve the transition nozzle forging process suitable for the production of many varieties using Steps 1 to 6 of the TRIZ Methodology for Problem Solving. By utilizing the TRIZ Methodology, this study derives a method to design a variable mold, which is more efficient and can reduce costs compared with having to use several molds. To verify the suitability of the methods derived using the TRIZ technique, a forging analysis is performed on a transition nozzle using DEFORMⓇ, a commercial program for plasticity analysis, and the nozzle material is evaluated for damage as a result of deformation of the transition nozzle thickness. The derived methods can be applied to transition nozzle formation equipment to improve the efficiency of the formation process.
Keywords
Transition Nozzle; Variable Mold; 6 Step Creativity of TRIZ(6SC); Plastic Deformation; $DEFORM^{(R)}$;
Citations & Related Records
Times Cited By KSCI : 2  (Citation Analysis)
연도 인용수 순위
1 Kakac, S., "Boilers, Evaporators, and Condensers", pp. 143-152, 1991.
2 Ives, K. D., Shoemaker, A. K., McCartny, R. F., "Pipe Deformation During a Running Shear Fracture in Line Pipe", Journal of Engineering Materials and Technology, Vol. 96, No. 4, pp. 309-317, 1974.   DOI
3 Lim, D. J., Chung, W. J., Sul, S. S., Kim, D. Y., Choi, K. S., Cha, T. H., "A Study on Rotary Swaging Process Simulation using DEFORM", Journal of the Korean Society of Manufacturing Process Engineers, Vol. 18, No. 12, pp. 106-112, 2019.   DOI
4 Kim, H. J., "Practical TRIZ with 6 levels of creativity", 2006.
5 Lee, S. J., Chung, W. J., Kim, G. G., Kim, J. H., "A Study on Optimal Design of Piece Removing Automation System Using TRIZ and Brainstorming", Journal of the Korean Society of Machine Tool Engineers, Vol. 17, No. 6, pp. 43-48, 2008.