• Title/Summary/Keyword: torch

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Design of Plasma Cutting Torch by Tolerance Propagation Analysis (공차누적해석을 이용한 플라즈마 절단토치의 설계에 관한 연구)

  • 방용우;장희석;장희석;양진승
    • Journal of Welding and Joining
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    • v.18 no.3
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    • pp.122-130
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    • 2000
  • Due to the inherent dimensional uncertainty, the tolerances accumulate in the assembly of plasma cutting torch. Tolerance accumulation has serious effect on the performance of the plasma torch. This study proposes a statistical tolerance propagation model, which is based on matrix transform. This model can predict the final tolerance distributions of the completed plasma torch assembly with the prescribed statistical tolerance distribution of each part to be assembled. Verification of the proposed model was performed by making use of Monte Carlo simulation. Monte Carlo simulation generates a large number of discrete plasma torch assembly instances and randomly selects a point within the tolerance region with the prescribed statistical distribution. Monte Carlo simulation results show good agreement with that of the proposed model. This results are promising in that we can predict the final tolerance distributions in advance before assembly process of plasma torch thus provide great benefit at the assembly design stage of plasma torch.

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A Study on Combustion Characteristic Methane Fuel according to Torch Volume Variation in a Constant Volume Combustion Chamber (정적연소기에서 토치의 체적 변화에 따른 메탄의 연소특성 파악)

  • Kwon, Soon-Tae;Park, Chan-Jun;Ohm, In-Young
    • Journal of the Korean Society of Visualization
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    • v.9 no.1
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    • pp.42-48
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    • 2011
  • Six different size of torch-ignition device were applied in a constant volume combustion chamber for evaluating the effects of torch-ignition on combustion. The torch-ignition device was designed for six different volumes and same orifice size. The combustion pressures were measured to calculate the mass burn fraction and combustion enhancement rate. In addition, the flame propagations were visualized by shadowgraph method for the qualitative comparison. The result showed that the combustion pressure and mass burn fraction were increased when using the torch ignition device. And the combustion duration were decreased. The combustion enhancement rates of torch-ignition cases were improved in comparison with conventional spark ignition. Finally, the visualization results showed that the torch-ignition induced faster burn than conventional spark ignition due to the earlier transition to turbulent flame and larger flame surface, during the initial stage. Finally, the initial flame propagation was affected by torch-ignition volume.

TORCH (toxoplasmosis, rubella, cytomegalovirus, and herpes simplex virus) screening of small for gestational age and intrauterine growth restricted neonates: efficacy study in a single institute in Korea

  • Chung, Mi Hae;Shin, Chan Ok;Lee, Juyoung
    • Clinical and Experimental Pediatrics
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    • v.61 no.4
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    • pp.114-120
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    • 2018
  • Purpose: Routine screening for toxoplasmosis, rubella, cytomegalovirus (CMV), and herpes simplex virus (TORCH) in intrauterine growth restriction (IUGR) and small for gestational age (SGA) neonates has become a common practice. However, the incidence of TORCH varies across countries, and the cost of TORCH testing may be disadvantageous compared to disease-specific screening. To evaluate the efficacy of TORCH screening, the medical charts of IUGR or SGA neonates born in a single institution in Bucheon, Korea from 2011 to 2015 were reviewed. Methods: The clinical data of the 126 IUGR or SGA neonates were gathered, including gestational age, Apgar scores, neonatal sonographic findings, chromosome study, morbidities, developmental follow-up, and growth catch-up. Maternal factors including underlying maternal disease and fetal sonography were collected, and placental findings were recorded when available. TORCH screening was done using serum IgM, CMV urine culture, quantification of CMV DNA with real-time polymerase chain reaction, and rapid plasma reagin qualitative test for syphilis. Tests were repeated only for those with positive results. Results: Of the 119 TORCH screenings, only one was positive for toxoplasmosis IgM. This result was deemed false positive due to negative IgM on repeated testing and the absence of clinical symptoms. Conclusion: Considering the incidence and risk of TORCH in Korea, the financial burden of TORCH screening, and the single positive TORCH finding in our study, we suggest disease-specific screening based on maternal history and the clinical symptoms of the neonate. Regarding CMV, which may present asymptomatically, universal screening may be appropriate upon cost-benefit analysis.

GMA Torch Configuration for Efficient Use of Argon Gas Part 1 : Effects of AMAG and DMAG Torches on Argon Composition (아르곤 가스를 효율적으로 사용하기 위한 GMA 용접 토치 구조 Part 1 : AMAG와 DMAG 토치가 아르곤 조성에 미치는 영향)

  • 최상균;문명철;유중돈
    • Journal of Welding and Joining
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    • v.17 no.6
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    • pp.38-45
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    • 1999
  • Shielding gas has significant effects on arc stability, metal transfer and weld quality in the gas metal arc welding (GMAW) process. The double gas-shielded MAG(DMAG) and auxiliary gas-shielded MAG (AMAG) torches are investigated for their capability to provide argon-rich gas mixture using small amount of argon gas through the inner and auxiliary nozzles, respectively. Argon composition with the DMAG torch is calculated numerically, and compared with the measured data using the gas chromatogrphy. Gas flow pattern of the DMAG torch is calculated to change from the laminar to turbulent flow when total gas flow rate becomes larger than 4.5 liter/min at room temperature. While argon-rich shielding gas was obtained using both the AMAG and DMAG torches, the AMAG torch provides higher argon composition than the DMAG torch, which demonstrates that argon gas can be utilized more efficiently with the AMAG torch.

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Electrodelss Plasma Torch Powered by Microwave and Its Applications (무전극 마이크로웨이브 플라즈마 토치와 응용)

  • Hong, Yong-Cheol;Jun, Hyung-Won;Lho, Tai-Hyeop;Lee, Bong-Ju;Uhm, Han-Sup
    • 한국신재생에너지학회:학술대회논문집
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    • 2009.06a
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    • pp.889-892
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    • 2009
  • A microwave plasma torch at the atmospheric pressure by making use of magnetrons operated at the 2.45 GHz and used in a home microwave oven has been developed. This electrodeless torch can be used to various areas, including industrial, environmental and military applications. Although the microwave plasma torch has many applications, we in the present work focused on the microwave plasma torch operated in pure steam and several applications, which may be used in future and right now. For example, a high-temperature steam microwave plasma torch may have a potential application of the hydrocarbon fuel reforming at one atmospheric pressure. Moreover, the radicals including hydrogen, oxygen and hydroxide molecules are abundantly available in the steam torch, dramatically enhancing the reaction speed. Also, the microwave plasma torch can be used as a high-temperature, large-volume plasma burner by injecting hydrocarbon fuels in gas, liquid, and solid into the plasma flame. Lastly, we briefly report an underway research, which is remediation of soils contaminated with oils, volatile organic compounds, heavy metals, etc.

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Development of Twin Torch Compound Metal Arc Welding Process to Form for Wide Hardfacing Bead of Wearplate (내마모판의 광폭 경화육성 용접비드 형성을 위한 트윈토치 CMAW 공정개발)

  • Cho, Sang-Myung;Kim, Sung-Deok;Hwang, Kyu-Min
    • Journal of Welding and Joining
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    • v.26 no.2
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    • pp.50-54
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    • 2008
  • The wearplate with Cr-C has been used in condition of severe abrasion. Recently, the demand of wearplate made by hardfacing with Cr-C has increased in the world, but it is lack of supply and expensive due to low productivity. CMAW (Compound Metal Arc Welding) is very useful process of several welding methods to make wearplate. In this paper, twin torch CMAW to use twin torch at the same time was developed to improve productivity and to ensure quality of wear plate. When the distance between two touches was smaller than 30mm, arc blow was occurred. However when the distance was larger than 35mm, there was no arc blow any more. If the oscillation path of each torch was overlapped together, the melt through at the overlapped zone was occurred due to concentrated heat input in substrate. On the other hand, the turning point of each torch was open more than 5mm, separated bead was generated. Therefore twin torch CMAW which has adequate conditions was able to make wearplate having flatter surface at the bead connection than single torch.

A Numerical Study on Flow Characteristics in HVOF Thermal Spray with Various Torch Shapes (노즐 형상변화에 따른 HVOF 용사총에서의 유동특성에 관한 수치적 연구)

  • Baik, Jae-Sang;Kim, Youn-Jea
    • Proceedings of the KSME Conference
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    • 2007.05b
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    • pp.3062-3067
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    • 2007
  • HVOF thermal spray guns are now being widely used to produce protective coatings, on the surfaces of engineering components. HVOF technology employs a combustion process to heat the gas flow and melt the coating materials which are particles of metals, alloys or cermets. Particle flow which is accelerated to high velocities and combustion gas stream are deposited on a substrate. In order to obtain good quality coatings, the analysis of torch design must be performed. The reason is that the design parameters of torch influence gas dynamic behaviors. In this study, numerical analysis is performed to predict the gas dynamic behaviors in a HVOF thermal spray gun with various torch shapes. The CFD model is used to deduce the effect of changes in nozzle geometry on gas dynamics. Using a commercial code, FLUENT which uses Finite Volume Method and SIMPLE algorithm, governing equations have been solved for the pressure, velocity and temperature distributions in the HVOF thermal spray torch.

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A Hybrid Genetic Algorithm for Generating Cutting Paths of a Laser Torch (레이저 토치의 절단경로 생성을 위한 혼합형 유전알고리즘)

  • 이문규;권기범
    • Journal of Institute of Control, Robotics and Systems
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    • v.8 no.12
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    • pp.1048-1055
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    • 2002
  • The problem of generating torch paths for 2D laser cutting of a stock plate nested with a set of free-formed parts is investigated. The objective is to minimize the total length of the torch path starting from a blown depot, then visiting all the given Parts, and retuning back to the depot. A torch Path consists of the depot and Piercing Points each of which is to be specified for cutting a part. The torch path optimization problem is shown to be formulated as an extended version of the standard travelling salesman problem To solve the problem, a hybrid genetic algorithm is proposed. In order to improve the speed of evolution convergence, the algorithm employs a genetic algorithm for global search and a combination of an optimization technique and a genetic algorithm for local optimization. Traditional genetic operators developed for continuous optimization problems are used to effectively deal with the continuous nature of piercing point positions. Computational results are provided to illustrate the validity of the proposed algorithm.

A study on robustness of automatic seam tracking system (용접선 자동추적장치의 강인성에 관한 연구)

  • 강희신;조택동;양상민
    • 제어로봇시스템학회:학술대회논문집
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    • 1996.10b
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    • pp.775-778
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    • 1996
  • In this research, the robustness of a seam tracking for the automatic welding system is studied. The laser displacement sensor is used as a seam finder. X-Y moving table drived by ac servo motor controls the position and velocity of the torch-and-sensor part. However, dc servo motor is used to control the position and velocity of the torch. The sensor locates ahead of torch to preview the weld line, and brings about the inaccuracy on the torch tracking. To enhance the robustness on this system against the influence of disturbances and model uncertainty, H$\_$.inf./ control is applied to the angular motion of torch. The simulation shows that the tracking accuracy improved significantly. Also, experimental results give a good performance of H$\_$.inf./ control strategy to the automatic seam tracking system for the welding.

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A Hybrid Genetic Algorithm for Optimizing Torch Paths to Cut Stock Plates Nested with Open Contours (열린 윤곽선 부재로 이루어진 판재의 절단가공경로 최적화를 위한 혼합형 유전알고리즘)

  • Lee, Moon-Kyu
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.33 no.3
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    • pp.30-39
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    • 2010
  • This paper considers a problem of optimizing torch paths to cut stock plates nested with open contours. For each contour, one of the two ending points is to be selected as a starting point of cutting with the other being the exit point. A torch path is composed of a single depot and a series of starting and ending points of contours to be cut. The torch path optimization problem is shown to be formulated as an extended version of the standard travelling salesman problem. To solve the problem, a hybrid genetic algorithm with the local search of torch paths is proposed. The genetic algorithm is tested for hypothetical problems whose optimal solutions are known in advance due to the special structure of them. The computational results show that the algorithm generates very near optimal solutions for most cases of the test problems, which verifies the validity of the algorithms.