• Title/Summary/Keyword: top coating

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Nano-Wear and Friction of Magnetic Recording Hard Disk by Contact Start/Stop Test

  • Kim, Woo Seok;Hwang, Pyung;Kim, Jang-Kyo
    • KSTLE International Journal
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    • v.1 no.1
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    • pp.12-20
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    • 2000
  • Nano-wear and friction of carbon overcoated laser-textured and mechanically-textured computer hard disk were characterised after contact start/stop (CSS) wear test. Various analytical and mechanical testing techniques were employed to study the changes in topography, roughness, chemical elements, mechanical properties and friction characteristics of the coating arising from the contact start/stop wear test These techniques include: the atomic force microscopy (AFM), the continuous nano-indentation test, the nano-scratch test, the time-of-flight secondary ion mass spectroscopy (TOF-SIMS) and the auger electron spectroscopy (AES). It was shown that the surface roughness of the laser-textured (LT) bump and mechanically textured (MT) Bone was reduced approximately am and 7nm, respectively, after the CSS wear test. The elastic modulus and hardness values increased after the CSS test, indicating straining hardening of the top coating layer, A critical load was also identified fer adhesion failure between the magnetic layer and the Ni-P layer, The TOF-SIMS analysis also revealed some reduction in the intensity of C and $C_2$$F_59$, confirming the wear of lubricant elements on the coating surface.

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A Study on the Effect of Ti Ion Bombardment on the Interface in a Duplex Coating (Duplex coating에서 계면구조에 미치는 Ti 이온충격의 효과에 대한 연구)

  • Baek, Un-Seung;Gwon, Sik-Cheol;Lee, Jae-Yeong;Na, Jong-Ju;Lee, Sang-Ro;Lee, Gu-Hyeon;Lee, Geon-Hwan
    • 연구논문집
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    • s.28
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    • pp.219-227
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    • 1998
  • In order to investigate the interfacial structure between TiN and iron nitride, an AISI 4140 steel was nitrided to form a layer of thickness 15$\mum$ by DC ion nitriding, then the surface was bombarded with Ti ions and subsequently coated a TiN film of 5$\mum$ by arc ion plating method. The interfacial microstructure between TiN and iron nitride was characterized by optical microscope, SEM and XRD. So called black layer was observed in the duplex treatment. It was resulted from the decomposition of iron nitride during the bombardment. Its thickness was increased with increasing bombardment time at high bias voltage. But the thickness was greatly decreased when the iron nitride was bombarded with a nitrogen gas or at a reduced bias voltage. The adhesion strength of the top TiN coating was decreased with increasing thickness of the black layer. Furthermore, the reduced adhesion strength in this system was discussed in view of the interfacial structural relationship between TiN and iron nitride.

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Effect of Ti Intermediate Layer on Properties of HAp Plasma Sprayed Biocompatible Coatings

  • Take, Seisho;Otabe, Tusyoshi;Ohgake, Wataru;Atsumi, Taro
    • Corrosion Science and Technology
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    • v.19 no.2
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    • pp.51-56
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    • 2020
  • The objective of this study was to improve properties of plasma sprayed HAp layer to titanium substrate by introducing an intermediate layer with two different methods. Before applying Zn doped HAp coating on titanium substrate, an intermediate layer was introduced by titanium plasma spray or titanium anodization. Heat treatments were conducted for some samples after titanium intermediate layer was formed. Zn doped HAp top layer was applied by plasma spraying. Three-point bending test and pull-off adhesion test were performed to determine the adhesion of Zn doped HAp coatings to substrates. Long-term credibility of Zn doped HAp plasma sprayed coatings on titanium was assessed by electrochemical impedance measurements in Hanks' solution. It was found that both titanium plasma sprayed and titanium anodized intermediate layer had excellent credibility. Strong adhesion to the titanium substrate was confirmed after 12 weeks of immersion for coating samples with titanium plasma sprayed intermediate layer. Samples with titanium anodized intermediate layer showed good bending strength. However, they showed relatively poor resistance against pulling off. The thickness of titanium anodized intermediate layer can be controlled much more precisely than that of plasma sprayed one, which is important for practical application.

Research on Separation Behavior Joint of Develop and Application in Sheet-Membrane Composite Waterproofing (시트-도막을 이용한 분리거동형 복합방수공법 개발 및 적용에 관한 연구)

  • Heo, Neung-Hoe;Kim, Dong-Bum;Oh, Je-Gon;Go, Gun-Woong;Go, Jang-Ryeol
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2014.11a
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    • pp.165-166
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    • 2014
  • The Composite waterproofing began to rise gradually 2000s in domestic. However, the sheet-membrane composite waterproofing method also acts as an abutment vulnerability that was a problem in a single method, and had the problem of damage to the formation of leakage paths. The existing non-overlap method, through vigorous research abutting sheet shall or could be developed to improve the seal performance of this method with the I-type joint coating material. Nevertheless, it has an integral top coat paint membrane and a sheet abutment limitation, damage to the upper membrane is damaged junction coating membranes has been generated. In this study, a method that has a layer of insulation on the joint bond breaker concept development, and to determine the physical properties with insulated joints to determine the breaking off of the upper joint is damaged coating membrane and tensile performance.

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A Study on the Fluoro-polymer Composite Coatings for Protecting the Corrosion of Fossil-fuel Power Plants

  • Kang, Min Soo;Lee, Byung Seung;Chang, Hyun Young;Jin, Tae Eun;So, Il Soo
    • Corrosion Science and Technology
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    • v.6 no.2
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    • pp.62-67
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    • 2007
  • Several heavy duty coatings at an every kind industry facilities to various systems currently have been applied review to the many industry fields. Corrosion-protective characteristics in the case of novolac epoxy among them and unsaturated polyester have been applied most widely. epoxy and flake heavy duty coatings are applied for such reason in an every kind facilities(stack, FGD, cooler, chemical tank etc) of a fossil-fuel power plants Cases of the fossil-fuel power plants are exposed to more severe corrosion environment compared with other facilities and It is difficult to display the performance of long-term method at apply to be the partial. Our study shows fluoro-polymer composite coating method to overcome of the limit. The comparison did previous method and heavy duty coating about FGD plants most at a corrosion environment among fossil-fuel power plants. Additionally, other facilities examined different heavy duty method. The design mode of fluoro-polymer composite coating according to an every kind facilities show extensive methods that are characteristic revelation of film(top, middle and primer layer) composition of the paint, film thickness in accordance with a facilities corrosion and the corrosion protective effectiveness to come into being use fluoro-polymer composite with heavy duty paint(epoxy).

On the receding contact between a two-layer inhomogeneous laminate and a half-plane

  • Liu, Zhixin;Yan, Jie;Mi, Changwen
    • Structural Engineering and Mechanics
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    • v.66 no.3
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    • pp.329-341
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    • 2018
  • This paper considers the smooth receding contact problem between a homogeneous half-plane and a composite laminate composed of an inhomogeneously coated elastic layer. The inhomogeneity of the elastic modulus of the coating is approximated by an exponential function along the thickness dimension. The three-component structure is pressed together by either a concentrated force or uniform pressures applied at the top surface of the composite laminate. Both semianalytical and finite element analysis are performed to solve for the extent of contact and the contact pressure. In the semianalytical formulation, Fourier integral transformation of governing equations and boundary conditions leads to a singular integral equation of Cauchy-type, which can be numerically integrated by Gauss-Chebyshev quadrature to a desired degree of accuracy. In the finite element modeling, the functionally graded coating is divided into homogeneous sublayers and the shear modulus of each sublayer is assigned at its lower boundary following the predefined exponential variation. In postprocessing, the stresses of any node belonging to sublayer interfaces are averaged over its surrounding elements. The results obtained from the semianalytical analysis are successfully validated against literature results and those of the finite element modeling. Extensive parametric studies suggest the practicability of optimizing the receding contact peak stress and the extent of contact in multilayered structures by the introduction of functionally graded coatings.

Manufacture of Multi-Layer Coated Paper with Eco-Friendly Starch Based Bio-Binder(1) - Application Possibility of Bio-Binder - (친환경 전분계 바이오 바인더를 이용한 다층 도공지 제조(제1보) - 바이오 바인더의 적용 가능성 -)

  • An, Guk Heon;Choi, Ki Soon;Won, Jong Myoung;Lee, Yong Kyu
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.44 no.5
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    • pp.32-38
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    • 2012
  • This study was carried out to elucidate the potential in substitution of SB latex with eco-friendly starch based bio-binder as a coating binder. The part of SB latex in coating color of pre- and top layer was substituted with starch based bio-binder in order to evaluate the characteristics of coating color and coated paper, and printability. The viscosity and water retention of coating color were increased by substitution of SB latex with starch based bio-binder. Roughness of coated paper was increased by substitution with starch based bio-binder, although there was not significant changes in roughness when SB latex is used as a binder in pre-coating color. Brightness and whiteness of coated paper were not affected, but opacity and print mottle were improved by substitution with starch based bio-binder. The interesting result observed was that dry-pick did not affected significantly, and ink set-off was improved by starch based bio-binder. It is expected that starch based bio-binder can be commercialized if the systematic further research works are carried out.

Finite element study on composite slab-beam systems under various fire exposures

  • Cirpici, Burak K.;Orhan, Suleyman N.;Kotan, Turkay
    • Steel and Composite Structures
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    • v.37 no.5
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    • pp.589-603
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    • 2020
  • This paper presents an investigation of the thermal performance of composite floor slabs with profiled steel decking exposed to fire effects from floor. A detailed finite-element model has been developed by representing the concrete slab with steel decking under of it and steel beam both steel parts protected by intumescent coating. Although this type of floor systems offers a better fire resistance, passive fire protection materials should be applied when a higher fire resistance is desired. Moreover, fire exposed side is so crucial for composite slab systems as the total fire behaviour of the floor system changes dramatically. When the fire attack from steel parts, the temperature rises rapidly resulting in a sudden decrease on the strength of the beam and decking. Herein this paper, the fire attack side is assumed from the face of the concrete floor (top of the concrete assembly). Therefore, the heat is transferred through concrete to the steel decking and reaching finally to the steel beam both protected by intumescent coating. In this work, the numerical model has been established to predict the heat transfer performance including material properties such as thermal conductivity, specific heat and dry film thickness of intumescent coating. The developed numerical model has been divided into different layers to understand the sensitivity of steel temperature to the number of layers of intumescent coating. Results show that the protected composite floors offer a higher fire resistance as the temperature of the steel section remains below 60℃ even after 60-minute Standard (ISO) fire and Fast fire exposure. Obtaining lower temperatures in steel due to the great fire performance of the concrete itself results in lesser reductions of strength and stiffness hence, lesser deflections.

A Study on the high Temperature Properties of the Graded Thermal Barrier Coatings by APS and PAS (APS법으로 제조된 열장벽 피막과 PAS법으로 제조된 열장벽 성형체의 고온 물성에 관한 연구)

  • 강현욱;권현옥;한주철;송요승;홍상희;허성강;김선화
    • Journal of the Korean institute of surface engineering
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    • v.32 no.2
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    • pp.144-156
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    • 1999
  • Thermal Barrier Coating with Functional Gradient Materials (FGM-TBC) can play an important role to protect the parts from harmful environments in high temperatures such as oxidation, corrosion, and wear and to improve the efficiency of aircraft engine by lowering the surface temperature on turbine blade. FGM-TBC can increase the life spans of product and improve the operating properties. Therfore, in this study the evaluations of mechanical and thermal properties of FGM-TBC such as fatigue, oxidation and wear-resistance at high temperatures have been conducted. The samples of both the TBC with 2, 3, 5 layers (YSZ/NiCrAlY) to be produced by Air Plasma Spray method (APS) and the bulk TBC with 6 layers to be produced by Plasma Assisted Sintering method (PAS) were used. Furthermore, residual stress, bond strength, and thermal conductivity were evaluated. The average thickness of the APS was 500$\mu\textrm{m}$ to 600$\mu\textrm{m}$ and the average thickness of the PAS was 3mm. The hardness number of the top layer of APS was 750 Hv to 810Hv and that of PAS was 950 Hv to 1440Hv. The $ZrO_2$ coating layer of APS was composed of tetragonal structure after spraying as the result of XRD analysis. As shown in the results of the high temperature wear test, the 3 layer coating of APS had the best wear resistance at $800^{\circ}C$ and the 5 layer coating of APS had the best wear resistance at $600^{\circ}C$. But, these coatings had the tendency of the low-temperature softening at $300^{\circ}C$. The main mechanism of wear was the adhesive wear and the friction coefficient of coatings was increased as increasing the test temperatures. A s results of thermal conductivity test, the ${\Delta}T$ of the APS coating was increased as number of layer and the range of thermal conductivity of the PAS was $800^{\circ}C$ to $1000^{\circ}C$.

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Fabrication of Waterproof and Moisture-permeable Polyurethane Nanofiber Multi-Membrane (투습방수성 Polyurethane 나노섬유 Multi-Membrane의 제조)

  • Yang, Jeong-Han;Yoon, Nam-Sik;Kim, In-Kyo;Yeum, Jeong-Hyun
    • Textile Coloration and Finishing
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    • v.23 no.2
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    • pp.107-117
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    • 2011
  • Polyurethane (PU) was synthesized by one-shot process and the PU nanofiber was prepared by electrospinning. In this study, electrospun PU multi-membranes were prepared with various coating thickness ratio of base resin to top resin, where the base resin contains melamine curing agent and acid catalyst and the top resin contains water-repellent agent of fluoro-carbon compounds. The PU nanofiber multi-membranes were analyzed by field-emission scanning electron microscopy, differential scanning calorimeter, breathability, tensile strenth, air permeability and water resistance. The results showed that the PU multi-membrane provided excellent waterproof and moisture permeability.