• 제목/요약/키워드: through-thickness crack

검색결과 170건 처리시간 0.023초

EVALUATION MODEL FOR RESTRAINT EFFECT OF PRESSURE INDUCED BENDING ON THE PLASTIC CRACK OPENING OF A CIRCUMFERENTIAL THROUGH-WALL CRACK

  • Kim, Jin-Weon
    • Nuclear Engineering and Technology
    • /
    • 제39권1호
    • /
    • pp.75-84
    • /
    • 2007
  • This paper presents a closed-form model for evaluating the restraint effect of pressure induced bending on the opening of a circumferential through-wall crack, which is considered plastic deformation behavior. Three-dimensional finite element analyses with different crack lengths, restraint conditions, pipe geometries, magnitudes of internal pressure, and tensile properties were used to investigate the influence of each parameter on the pressure-induced bending restraint on the crack opening displacement. From these investigations, an analytical model based on elastic-perfectly plastic material was developed in terms of the crack length, symmetric restraint length, mean radius to thickness ratio, axial stress corresponding to the internal pressure, and normalized crack opening displacement evaluated from a linear-elastic crack opening condition. Finite element analyses results demonstrate that the proposed analytical model reliably estimated the restraint effect of pressure-induced bending on the plastic crack opening of a circumferential through-wall crack and properly reflected the dependence on each parameter within the range over which the analytical expression was derived.

Characteristics of AE Signals from Fatigue Crack Propagation and Penetration of a Surface Crack in 6061 Aluminum Plate

  • Ahn, Seok-Hwan;Nam, Ki-Woo
    • International Journal of Ocean Engineering and Technology Speciallssue:Selected Papers
    • /
    • 제4권1호
    • /
    • pp.44-50
    • /
    • 2001
  • Existing surface defects in structural members often act as sites of fatigue crack initiation, and if undetected, these cracks may grow through the thickness of the member, leading to catastrophic failure of the structure. Thus, in-service monitoring of fatigue cracks through reliable and effective nondestructive techniques is an important ingredient in the leak-before-break (LBB) design and safe operation of defects critical structures. An advanced, waveform-based, acoustic emission (AE) technique has been used in this paper to study the characteristics of the signals emanating from the initiation, growth and through-the -thickness penetration of surface fatigue crack in a 6061 aluminum plate. The goal of this experimental study is to determine whether the evolution of the fatigue crocks could be identified from the properties of the waveforms produced during the tests. The AE waveform signals detected at different stages of crack growth was found to have different temporal and spectral characteristics. The data analysis technique presented here can be applied to real-time monitoring of the initiation and propagation of fatigue cracks in structural components.

  • PDF

소성거동을 고려한 원주방향 관통균열 열림에 미치는 압력유기굽힘의 구속효과 평가 모델 (Evaluation Model for Restraint Effect of Pressure Induced Bending on the Circumferential Through-Wall Crack Opening Considering Plastic Behavior)

  • 김진원
    • 대한기계학회논문집A
    • /
    • 제30권9호
    • /
    • pp.1134-1141
    • /
    • 2006
  • This paper presents the model for evaluating restraint effect of pressure induced bending (PIB) on the circumferential through-wall crack opening displacement (COD), which considers plastic behavior of crack. This study performed three-dimensional elastic-plastic finite element (FE) analyses for different crack angle, restraint length, pipe geometry, stress level, and material conditions, and evaluated the influence of each parameter on the PIB restraint effect on COD. Based on these evaluations and additional perfectly-plastic FE analyses, a closed-form model to evaluate the restraint effect of PIB on the plastic crack opening of circumferential through-wall crack, was proposed as functions of crack angle, restraint length, radius to thickness ratio, axial stress corresponding to an internal pressure, and normalized COD evaluated from linear-elastic crack opening condition.

변후 용접판재에서의 피로균열성장거동에 미치는 잔류응력의 영향에 관한 파괴역학적 연구 (A Study on the Influece of Residual Stresses on Fatigue Crack Growth Behaviors in the Weldment Plate with Various Thickness)

  • 차용훈
    • 한국안전학회지
    • /
    • 제8권1호
    • /
    • pp.71-79
    • /
    • 1993
  • The welding implementation used widely in the industrial field is gradually increasing due to weight reduction. unlimited material thickness. simplified structure design. and 1 manufacturing time and cost reduction. The most significant factor that influences the fatigue crack growth rate is the residual stress generated during the welding process. Many researchers have studied the effect of the residual stress on crack growth behavior. Through a fatigue test in a various-thickness welded specimen. redistributed residual stress is measured as the crack is developed. Then. by superposing the measured residual stress on the K value obtained by the finite element method.

  • PDF

인장과 굽힘을 받는 배관의 원주방향 관통균열 개구면적 평가 (Crack Opening Area Assessment of Circumferential Though Wall Crack in a Pipe Subjected to Tension and Bending)

  • 김상철;김만원
    • 한국안전학회지
    • /
    • 제23권5호
    • /
    • pp.61-66
    • /
    • 2008
  • It is important to calculate the exact crack opening area in the cracked pipe subjected to axial force and bending moment. Among many solutions for obtaining the crack opening displacement, Paris-Tada's expression, which is derived from energy method, is open used in fracture analysis for piping crack problems because of its simplicity. But Paris-Tada's equation has conservativeness when radius over thickness ratio(R/t) is ten or less, for it is based on the stress intensity factor solution having a compliance function derived from a simple shell theory. In this paper we derived a new expression using a different stress intensity factor solution which is able to consider the variation of compliance through wall thickness in a cracked pipe. Conservativeness of both equations was examined and compared to finite element analysis results. Conservativeness of the new equation is decreased when R/t > 10 and increased slightly when R/t < 10 compared with Paris-Tada's. But Both equations were highly conservative when R/t < 10 compared with finite element analysis results.

원주방향 경사관통균열이 존재하는 두꺼운 배관의 탄성 균열열림변위 (Elastic Crack Opening Displacement of Slanted Circumferential Through-Wall Cracks in Thick-Walled Cylinder)

  • 한태송;허남수;심도준;김진수;이진호
    • 한국압력기기공학회 논문집
    • /
    • 제8권3호
    • /
    • pp.13-22
    • /
    • 2012
  • According to recent research on leak-rate estimates to assess rupture probabilities of nuclear piping which contains a circumferential surface/through-wall cracks due to PWSCC, i.e., xLPR (Extremely Low Probability of Rupture) program, it has been revealed that the use of crack shape with an idealized circumferential through-wall crack during actual crack growth can lead to overestimate of the leak-rate. Thus, for accurate estimation of the leak-rate during crack growth, the more realistic crack shape that can simulate the crack shape transition from surface crack to through-wall crack should be used. In this context, in the present study, the elastic crack opening displacement of slanted circumferential through-wall crack in thick-walled cylinder was proposed based on 3-dimensional elastic finite element fracture mechanics analyses. To propose the elastic crack opening displacement of slanted circumferential through-wall crack in thick-walled cylinder, the geometric variables affecting crack opening displacement, i.e., thickness of cylinder, reference inner crack length and slant crack ratio were systematically varied. In terms of loading conditions, axial tension, global bending moment and internal pressure were considered. The present results can be applied to calculate the leak-rate considering more realistic crack shape transition from surface crack to idealized through-wall crack, and can be expected to enhance current leak-rate estimation scheme, for instance, in xLPR program etc.

파괴역학적 관점에서의 적정 필렛 형상에 관한 연구 (A Study on the Proper Fillet Shape in Fracture Mechanical Aspect)

  • 김철;양원호;조명래
    • 한국자동차공학회논문집
    • /
    • 제7권7호
    • /
    • pp.214-220
    • /
    • 1999
  • In order to use effectively a machinery part with fillet, it is necessary to determine a proper fillet shape in design step, Study of such problem by fracture mechanical criterion is rare. So, this paper focuses on the design of fillet radius in fracture mechanical aspect. Finite element method was used to obtain crack tip stress intensity factor. Stress intensity factor was calculated by COD(crack opening displacement0method proposed by Ingraffea and Manu. The parameter used in this study are thickness ration, filet radium and crack length . If fillet radius increase , crack propagation may be accelerated. Critical crack length is inversely proportional to fillet radius.

  • PDF

가스저장탱크의 부식피로균열 특성에 관한 연구 (Study on the Characteristics of Corrosion Fatigue Crack for Gas Storage Tanks)

  • 임우조;신종대
    • 수산해양기술연구
    • /
    • 제34권1호
    • /
    • pp.30-36
    • /
    • 1998
  • Recently, with rapid increase of gas demand, there occurs much interest their security of safety in the gas storage tanks and pressure vessels etc. In order to solve the problems, the occurrence of corrosion fatigue crack and the propagation behavior must be investigated. Especially the occurrence of corrosion fatigue crack and the propagation behavior in the part which has concentrated stress or defects, must be studied more carefully. In this paper, the high-tensile steel of SPV 50 which is much used for building the LPG storage tanks was tested by the use of a plane bending corrosion fatigue tester under the various marine environments and in the air. These experiments were done to investigate the corrosion fatigue crack propagation behavior, the variation of aspect ratio for part through crack and electro-chemical characteristics of the metal. The main results obtained are as follows ; 1. Comparing the same surface crack length with the crack depth, the crack depth toward the thickness of specimen in air propagated faster than that in corrosion environment. 2. The aspect variation of the half elliptical crack can be estimated as following equation; b/a=i-jb/t where a : surface crack length, b : crack depth, t : specimen thickness, i,j : experimental constants but the slope j is decreased as specific resistance decreases. 3. As the specific resistance of corrosion environment decrease or the corrosion fatigue crack propagates, the corrosion potential become less noble.

  • PDF

대변형 효과를 고려한 원주방향 관통균열 엘보우의 닫힘굽힘 한계하중에 미치는 내압 영향 평가 (Effect of Internal Pressure on Plastic Limit Loads for Elbows with Circumferential Through-wall Crack under Closing Bending Incorporating Large Geometry Change Effects)

  • 홍석표;김윤재
    • 대한기계학회:학술대회논문집
    • /
    • 대한기계학회 2007년도 춘계학술대회A
    • /
    • pp.1778-1782
    • /
    • 2007
  • Based on three-dimensional (3-D) FE limit analyses, this paper estimates effect of internal pressure on plastic limit loads for elbows with circumferential through-wall crack under in-plane bending incorporating large geometry change effects. Circumferential through-wall crack in extrados is considered. The FE limit analyses using the large geometry change option provide plastic collapse loads (using the twice-elastic-slope method). For the bending mode, closing bending is considered. Other relevant variables affecting plastic limit loads are systematically varied, related to pipe bend geometry (the mean radius, thickness and bend curvature) and defect geometry (the length of circumferential through-wall crack).

  • PDF

평활 및 노치재의 미소피로균열측정과 성장특성 (Small Fatigue Crack Measurement and Crack Growth Characteristics for Smooth and Notch Specimens)

  • 이종형
    • 대한기계학회논문집
    • /
    • 제17권9호
    • /
    • pp.2145-2152
    • /
    • 1993
  • The objective of this paper is to examine the detection limit, growth characteristics and notch curvature radius in short crack problem. Measurement techniques such as ultrasonic method and back-face strain compliance method were adopted. The fatigue crack growth rate of the short crack is slower than that of a long crack for a notched specimen. The characteristic of crack growth and crack closure is same as the case of a delay of crack growth caused by constant amplitude load for an ideal crack or single peak overload for a fatigue crack. The short crack is detected effectively by ultrasonic method. A short surface crack occurs in the middle of specimen thickness and is transient to a through crack depth is larger than the notch curvature radius.