• 한국음향학회지
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• 제26권6호
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• pp.293-300
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• 2007

수중운동체가 주행할 때 수중운동체의 표면에는 난류 경계층이 형성되고, 난류 경계층 내 벽면 변동압력은 탄성체인 수중운동체의 표면을 가진시켜 유동 유기 소음을 발생시킨다. 이러한 유체 소음을 감소시키기 위한 하나의 방법으로 수중운동체 표면에 유연재를 부착하여 수중운동체의 유동 유기 방사 소음을 감소시키는 방법이 제안되기도 한다. 본 논문에서는 유연재 부착에 따른 수중에서의 유체소음의 변화 특성을 살펴보기 위하여 유연재가 코팅되지 않은 강판 시편과, 고무 재질의 Neoprene 및 폴리우레탄 재질의 유연재가 부착된 강판시편을 저소음 공동수조에 설치한 후 여러 가지 유속 조건에서 유체소음의 주요 소음원인 난류 경계층 내 벽면 변동압력을 측정하고 그 결과를 비교 분석하였다. 그 결과 유연재를 코팅한 경우에는 유연재로 인하여 난류 경계층의 두께가 두꺼워지는 등 경계층 유동이 변화하지만, 유연재에서의 난류 에너지의 소산으로 인하여 고주파수 대역에서 약 10dB의 벽면 변동압력의 감소 효과를 확인할 수 있었다.

• 치위생과학회지
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• 제9권4호
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• pp.405-412
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• 2009

본 연구는 도재소부용 비귀금속에 Au 코팅 층을 형성하고, Au 코팅 층이 금속-도재의 결합력에 미치는 영향을 알아보고자 2출 굴곡 시험 후에 SEM/EDS 방법으로 조사하여 비교하였다. 1. Ni-Cr ally 군과 Co-Cr alloy 군, 그리고 Ti 군의 절단면 시편의 전자현미경 사진에서 Au 코팅 층은 산화층의 확산을 제어하는 것으로 관찰되었다. 2. 2축 굴곡 시험 후에 EDS 분석 결과 Ni-Cr alloy 군과 Co-Cr alloy 군에서 Si 함량은 Au 코팅 층을 형성한 시편에서 약간 감소하였고, 결합실패의 형태는 cohesive failure와 adhesive failure가 혼재된 양상으로 관찰되었다. 3. Ni-Cr alloy 군과 Co-Cr alloy 군에서 Au 코팅 층은 도재-금속 결합력에 미치는 영향은 미미하였다. 4. Ti 군의 결합실패 형태는 Ni-Cr alloy 군과 Co-Cr alloy 군에 비해서 adhesive failure 양상이 두드러지게 관찰되었고, Au 코팅 층은 도재-금속 결합력에 영향을 미치지 않았다. 이상의 결과 비귀금속에 적용한 Au 코팅은 산화층의 확산을 제어 하는 것으로 관찰 되었으나, 금속-도재 간의 결합력 증징에 미치는 효과는 미미하였다. Au 코팅을 이용하여 금속-도재 간의 결합력 증진을 위해서는 많은 연구가 지속되어야 할 것으로 사료된다.

• 동력기계공학회지
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• 제6권4호
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• pp.56-61
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• 2002

This study is to investigate the wear behaviors of thermally sprayed ceramic coating by a pin-on-disk wear testing machine. The test specimens were plasma sprayed TiO2 coating material on carbon steel substrate(S45C) with Ni-4.5%Al alloy bond coating. Wear characteristics, friction coefficient and wear rates, were conducted at the three kinds of loads and velosities. Wear environments were dry and lubrication friction. The friction coefficients of TiO2 coating specimen in dry friction were almost same according to increase the friction velocity. The wear rate increased when the friction force is high. In lubrication friction, the wear hardly occured and friction coefficient was about 0.1. The adhesiveness of TiO2 in lubrication friction is larger than that in dry one.

• Journal of Welding and Joining
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• 제7권2호
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• pp.25-34
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• 1989

The purpose of this work is to coat ZrO$_{2}$ - 8Y$_{2}$O$_{3}$ ceramic on the Al cast alloy(AC-8A) by using the plasma spray method. Two types of coatings which were composed of two and three layer coating were examined. Each coating powder was analyzed for shape and size distribution and X-ray diffraction pattern. For the coated layers, microstructural analysis and performance estimation which was composed of static thermal test, thermal cyclic test and thermal shock test were conducted.

• Corrosion Science and Technology
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• 제7권6호
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• pp.332-337
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• 2008

A reaction and evaporation types of cerium based conversion coatings were developed for galvanized steel sheet. The corrosion loss Q(Cb/cm2) and protection efficiency P(%) were obtained using a polarization technique for cerium based conversion coatings on galvanized steel exposed to 0.5N NaCl for 7 days. The microstructure of coating layer was observed using SEM. An excellent corrosion reistnce of galvanized steel was obtained by two types of cerium basd conversion coating. Salt spray test was done to evaluate the corrosion resistance of three samples by visual inspection. The corrosion ranking of three samples-untreated and two treatedby electrochemical data was matched well with the results of salt spray test.

• 한국기계가공학회지
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• 제10권6호
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• pp.146-151
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• 2011

Wax spin coating is a part of several wafer handling processes in the silicon wafer polishing station. It is important to ensure the wax layer free of contamination to achieve the high degree of planarization on wafers after wafer polishing. Three-dimensional air flow characteristics in a wax spin coater are numerically investigated using computational fluid dynamics techniques. When the bottom of the wax spin coater is closed, there exists a significant recirculation zone over the rotating ceramic block. This recirculation zone can be the source of wax layer contamination at any rotational speed and should be avoided to maintain high wafer polishing quality. Thus, four air suction ducts are installed at the bottom of the wax spin coater in order to control the air flow pattern over the ceramic block. Present computational results show that the air suction from the bottom is quite an effective method to remove or minimize the recirculation zone over the ceramic block and the wax coating layer.

• 한국표면공학회지
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• 제42권4호
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• pp.157-160
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• 2009

Many fundamental studies have been carried out regarding waste water and hazardous gas treatments technologies using the photolysis effect of $TiO_2$. However, a permanent use of $TiO_2$ particles immobilized using organic or organic-inorganic binders is impossible. In this study, Ni-$TiO_2$ composite coating was produced by electroless plating to trap $TiO_2$ particles in the Ni coating layer. The electroless plating was performed in the bath solutions with three different concentrations of $TiO_2$ particles : 10 g/l, 20 g/l, and 40 g/l. The surface and photolytic characteristics of the coating layer was investigated by the use of SEM, a scratch tester, and an UV-Visible spectrophotometer. The results showed that the amounts of immobilized $TiO_2$ particles and the photolytic rate of the coating increased with the initial content of $TiO_2$ particles in the electroless bath. In addition, the photolytic rate of the Ni-$TiO_2$ composite coating was remarkably promoted by etching process in 10% HCl solution.

• 한국분말재료학회지
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• 제25권5호
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• pp.408-414
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• 2018

This study investigates the microstructure and wear properties of cermet (ceramic + metal) coating materials manufactured using high velocity oxygen fuel (HVOF) process. Three types of HVOF coating layers are formed by depositing WC-12Co, WC-20Cr-7Ni, and Cr3C2-20NiCr (wt.%) powders on S45C steel substrate. The porosities of the coating layers are $1{\pm}0.5%$ for all three specimens. Microstructural analysis confirms the formation of second carbide phases of $W_2C$, $Co_6W_6C$, and $Cr_7C_3$ owing to decarburizing of WC phases on WC-based coating layers. In the case of WC-12Co coating, which has a high ratio of $W_2C$ phase with high brittleness, the interface property between the carbide and the metal binder slightly decreases. In the $Cr_3C_2-20CrNi$ coating layer, decarburizing almost does not occur, but fine cavities exist between the splats. The wear loss occurs in the descending order of $Cr_3C_2-20NiCr$, WC-12Co, and WC-20Cr-7Ni, where WC-20Cr-7Ni achieves the highest wear resistance property. It can be inferred that the ratio of the carbide and the binding properties between carbide-binder and binder-binder in a cermet coating material manufactured with HVOF as the primary factors determine the wear properties of the cermet coating material.

• 한국정밀공학회지
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• 제15권11호
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• pp.227-232
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• 1998

The purpose of this study is to develop a numerical method for analyzing the transient heat transfer and evaluating the residual stress. The analysis of heat transfer and thermal stress are carried out by three-dimensional finite element method. Thermal spraying is one of the most common surface coating techniques to be used for many applications. In order to improve the mechanical properties of flame-sprayed ceramic coating layer, the accurate and effective analysis of heat transfer and thermal stress is essentially required.

• 한국산학기술학회논문지
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• 제18권5호
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• pp.565-570
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• 2017

우수한 반사방지막을 얻기 위하여 코팅 층의 구조를 나노입자구조로 만들어 코팅 층에 입사하는 빛을 분산시키거나, 코팅 층의 매질을 다양하게 선택하여 굴절률을 제어하여 반사율을 낮추는 기술이 제안되고 있다. 본 논문에서는 코팅 층의 굴절률 분포를 변화시켜 우수한 반사방지막을 얻는 방법 중 기존논문에서 제시되었던 5차 함수의 굴절률 분포와 제안하는 구배형 굴절률 분포의 반사방지막 특성을 비교하였다. 분석에 사용된 반사방지막 구조는 각각 3, 6, 9층 구조로서 총 두께 180 nm 이고, 입사파의 파장 범위는 300 nm ~ 1100 nm 이다. 각 각 서로 다른 층수에서 반사율을 비교하기 위하여 단층인 경우의 전달매트릭스를 구하고 3, 6, 9층의 구조에서의 반사율을 구하였다. 그 결과 3층의 구조 일 때 제안하는 구배형 굴절률 분포가 약 600 nm ~ 1100 nm 파장 범위에서 5차 함수의 굴절률 분포보다 더 낮은 반사율을 보였다. 향후 이 결과는 가시광선(적색)과 근적외선 영역에 사용되는 광소자 및 광 필터에 응용 가능하리라 판단된다.