• Journal of the Korean Wood Science and Technology
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• v.34 no.5
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• pp.52-58
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• 2006

Coffee chaff for manufacturing of the 6 mm thick cement-bonded boards was obtained from a coffee processing industry at Omuo-Ekiti, in Ekiti State, Nigeria. Boards were produced with three levels of cement to coffee chaff ratio of 1.5:1, 2.5:1 and 3.5:1; and at three levels of mixing curing reagent of 2.0%, 2.5% and 3.0%. Three dimensional properties of thickness swelling (TS), water absorption (WA) and linear expansion (LE) were investigated after 48 hours immersion in water. The mean values obtained for TS, WA and LE ranged from 0.46% to 1.47%, from 11.52% to 24.00%, from 0.19% to 0.35%, respectively. The most dimensionally stable boards were produced at the highest mixing levels of curing reagent and cement to coffee chaff ratio of 3.0% and 3.5:1, respectively. The coffee chaff is suitable as raw material for the manufacture of cement-bonded composites and it would be able to stimulate and activate the use of other agro-byproducts for the manufacture of value-added panels.

• Journal of Forest and Environmental Science
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• v.37 no.1
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• pp.79-89
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• 2021

Cement bonded boards of 10 mm in thickness were produced from the mixture of Gmelina arborea sawdust and corn cob particles. The strength and dimensional stability of cement bonded composites produced from these two mixtures were examined. A total of thirty experimental boards were produced at density level of 1,000 kg/㎥ with cement to fibre ratio of 2.5:1 and 3:1 and five (5) blending proportions of G. arborea sawdust to corn cob particles of 100:0; 75:25; 50:50; 25:75 and 100:0. The effect of the cement to fibre ratio and blending proportion on the Water Absorption (WA), Thickness Swelling (TS), Modulus of Rupture (MOR), and Modulus of Elasticity (MOE) were determined. The result indicates that as the mixing ratio of cement to fibre and blending proportion of maize cob (75%) to G. arborea (25%) increased, the thickness swelling, water absorption decreased, whereas the MOR and MOE increased. It also shows that most dimensionally stable and flexural strength boards were produced at the highest level of mixing ratios (3:1) and blending proportion of G. arborea to corn cob 25:75. However, the analysis of variance shows that TS and WA were significantly different, whereas, MOE and MOR were not significantly affected by mixing ratios and blending proportions. Finding of this study has shown that maize cob particles are suitable for cement bonded board production.

• Journal of the Korean Wood Science and Technology
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• v.28 no.3
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• pp.1-8
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• 2000

To develop the technology of producing structural board from low grade materials, an attempt was made to produce strand/particle composites from split wood strand(S) and particle(P) of (Cryptomeria japonica D. Don), which changed the layer construction and the ratio of S/P. The influence of layer construction on board properties was determined, focusing on the number and alignment of the S layers. The effect of weight ratio of S/P (3:7, 1:1, 7:3) on mechanical properties was also discussed on seven layered panel. Mechanical properties were determined from static bending tests to give parallel and perpendicular modulus of rupture (MOR) and modulus of elasticity (MOE), and the internal bond (IB) strength. In general, the surface strand layers contributed to the MOR and MOE. The parallel MOR and MOE values were the largest for the single layered S panel (only Slayers: S1), but the perpendicular MOR and MOE was the smallest. Perpendicular MOR and MOE were the largest for seven layered composite that had two cross oriented strand layers (SPSPSPS: SP7). Specimens retained more than half of their MOE and MOR after two hours in boiling water and one hour soaking. IB was the largest for the panel having only P layers, however, differences in IB strength were not identified among the other multi-layered composite panels thus the effect of layer construction on IB strength was small. Thickness swelling (TS) and surface roughness were smaller for the composite having P layers on the surface than for those having S layers. The addition of strands did not enhance the mechanical properties (MOR, MOE, IB). TS values for the panels, with which the S/P ratio was over than 1:1, was the similar to the value for the single layered S panels.

• Journal of the Korean Wood Science and Technology
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• v.36 no.5
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• pp.11-23
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• 2008

The mechanical and physical properties of zinc borate (ZB)-modified oriented strandboard (OSB) from southern wood species were investigated in this study. OSB panels treated with ZB were not significantly weaker than the untreated samples in terms of specific modulus of elasticity (SMOE) and specific modulus of rupture (SMOR). ZB showed the negative effect on specific internal bond (SIB) strength, since some of ZB would persist as a powder state on the flake surfaces, thereby reducing the bonding efficiency of the adhesive. The ZB level did not show significant effect on thickness swelling (TS). ZB-modified OSB showed the suitable mechanical and physical properties for the structural wood composites.

• Journal of the Korean Wood Science and Technology
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• v.48 no.5
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• pp.722-731
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• 2020

The purpose of this research is to determine the efficiency of impregnation using phenol formaldehyde resin to enhance Falcataria wood's stability and better mechanical properties. Impregnation process was carried out after moisture content stabilized at 12% on samples with a dimension of 20 mm × 20 mm × 300 mm at various concentrations and pressure time. Dimensional stability was evaluated by thickness swelling (TS) and anti-swelling efficiency (ASE) and the young's modulus was conducted according to BS 573. The mechanical properties and dimensional stability of impregnated wood were evaluated. Dimensional stability and mechanical properties of Falcataria wood were successfully increased after impregnation. PF impregnation can improve the mechanical properties and the density from 0.26 g/㎤ to 0.30 g/㎤ even with only 10% of weight percent grain. Dimensional stability increases with increasing resin concentration and time pressure. The highest increase in mechanical properties was found at a higher concentration of PF. The penetration of PF into the wood's cell darkens the color of impregnated wood.

• Journal of the Korean Wood Science and Technology
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• v.48 no.1
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• pp.32-40
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• 2020

While the utilization of wood as a raw material in related industries has been increasing with the population increasing, the availability of wood from natural forests has continued to decline. An alternative to this situation is the manufacture of particleboard from non-wood lignocellulose materials through the modification of sandwich particleboard (SPb) using bamboo strands as reinforcement. In this study, strandsof belangke bamboo (Gigantochloa pruriens W) and tali bamboo (Gigantochloa apus) were utilized. The non-wood particles included sugar palm fibers, cornstalk, and sugarcane bagasse. The board was made in a three-layer composition of the face, back, and core in a ratio of 1: 2: 1. The binder used was 8% isocyanate resin. The sheet was pressed at a temperature of 160℃ for 5 min under a pressure of 3.0 N/㎟. Testing included physical and mechanical properties based on the JIS A 5908 (2003) standard, while acoustic testing was based on ISO 11654 (1997) standards. The results showed that using bamboo strands as reinforcement has an effect on the mechanical and physical properties of SPb. Almost all the types of boards met the JIS A 5908 (2003) standards, with the exception of thickness swelling (TS) and internal bond (IB) parameters. Based on the thickness swelling parameter, the C-type board exhibited the best properties. Overall, the B-type board thatused a belangke bamboo strand for the surface and sugarcane bagasse as the core underwent the best treatment. Based on the acoustical parameter, boards using a tali bamboo strand for the surface and sugar palm fiber as the core (E-type board) exhibited good sound absorption properties.

• Journal of the Korean Wood Science and Technology
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• v.31 no.2
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• pp.77-83
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• 2003

In this research, in order to investigate the effect of hot-pressing condition, properties of bamboo zephyr boards (target density 0.7 g/cm³, 400×400×12 mm) produced by different hot-pressing time and temperature were compared through Korean Standard(KS) F 3104 and F 3113, and the results were summarized as follows: All of the boards had comparatively high values in bending properties (MOR, MOE) irrespective of hot-pressing condition, and the boards hot-pressed by 160℃ and 12 min showed the highest strength in parallel direction of board-surface to span. Internal bond (IB) strength of the boards generally increased with the increase of hot pressing temperature. Boards produced by hot pressing temperature and time of 160℃ and 12 min and 180℃ and 10 min exhibited relatively higher wet-bending strength. Thickness swelling (TS) of all the boards showed good dimensional stability of 6% or less.

• Journal of the Korean Wood Science and Technology
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• v.45 no.4
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• pp.444-455
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• 2017

This study was conducted to evaluate the effect of panel density and resin content on properties of medium density fiberboard (MDF) to obtain some insights on MDF properties as a function of panel density and resin content. MDF panels with different panel densities such as 650, 700, 750 and $800kg/m^3$ were manufactured by adjusting the amount of wood fibers in the mat forming. MDF panels were also fabricated by spraying 8, 10, 12, and 14% of urea-formaldehyde (UF) resins onto wood fibers in a drum-type mechanical blender to fabricate MDF panels with a target density of $650kg/m^3$. As the panel density and resin content increased, the internal bonding (IB) strength of MDF panel consistently increased. Modulus of rupture (MOR), modulus of elasticity (MOE) and screw withdrawal resistance (SWR) had a similar trend to the IB strength. In physical properties, thickness swelling (TS) and water absorption (WA) decreased with an increase in both panel density and resin content. In addition, the formaldehyde emission (FE) which increased as the panel density and resin content became greater. In overall, the panel density of MDF had more significant effect than the resin content in all properties of MDF panels, indicating that it was better to adjust the panel density rather than the resin content for MDF manufacture.

• Journal of Forest and Environmental Science
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• v.31 no.2
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• pp.119-125
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• 2015

This study examined the effects of rice straw steaming time and mixing ratio between rice straw and wood particle on the properties of mixed particle board from Acacia mangium Willd wood and rice straw. Rice straw and Acacia mangium Willd wood were collected in Hanoi, Vietnam. The particle board was three-layer particle board with the structural ratio of 1:3:1. The thickness, density and board size of the particle board were 18 mm, $0.7g/cm^3$, and $800{\times}800{\times}18$ (mm, including trimming), respectively. A resin mixture between commercial Urea-formaldehyde (U-F) adhesive and methylene diphenyl isocyanate (MDI) adhesive was used with a dosage of 12% for the core layer and 14% for the surface layer. In this experimental design, the steaming time for rice straw was 15, 30, 45, 60, and 75 minutes at $100^{\circ}C$. The rice straw-wood mixing ratio was 10, 20, 30, 40, and 50%. The results showed that both mixing ratio and steaming time affect the properties of the particleboard, but the mixing ratio has a stronger impact. A higher mixing ratio and a longer steaming time resulted in a better quality of particleboard. The optimal steaming time for rice straw was 46.12 minutes with the straw-wood mixing ratio of 29.85% with the following characteristics of the particle board: the modulus of rupture (MOR) of 14.64 MPa, internal bond strength (IB) of 0.382 MPa, thickness swelling (TS) of 8.83%, and board density of $0.7-0.7g/cm^3$.

• Journal of the Korean Wood Science and Technology
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• v.15 no.3
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• pp.44-55
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• 1987

In order to study the effect of sawdustboard combined with plastic chips, 0.5mm($T_1$), 1mm($T_2$), 1.4mm($T_3$) thick nylon fiber. polypropylene rope fiber(RP), and 0.23mm thick moth-proof polypropylene net fiber(NP) were cut into 0.5, 1, 2cm long plastic chips. Thereafter, sawdustboard combined with plastic chips prepared as the above and plastic non-combined sawdustboard(control) were manufactured into 3 types of one-, two-, and three layer with 5 or 10% combination level. By the discussions and results at this study, the significant conclusions of mechanical and physical properties were summarized as follows: 1. The MORs were shown in the order of 3 layer> 2 layer> 1 layer among plastic non-combined boards, and $T_3$ < $T_2$ < $T_1$ < RP (NP(5%) < NP(l0%) among plastic combined boards. In 2cm long plastic chip in 1 layer board, the highest strength through all the composition was recognized. 1 layer board showing the lower strength with 0.5cm plastic chip rendered to the bending strength improvement by 2 or 3 layer board composition. On the other hand, 2 or 3 layer combined with 1, 2cm long polypropylene net fiber chips incurred MOR's conspicuous decrease requiring optimum plastic chip combined level and consideration to combined type. 2. MOE in plastic non-combined 3 layer board exhibited sandwich construction effect by higher resin content application to surface layer in the order of 3layer>1layer>2layer with the highest stiffness of the board combined with polypropylene chip, while nylon chip-combined board had little difference from plastic non-combined board. In relevant to length and layer effect, 3 layer board combined with the 0.5cm long polypropylene net fiber chip in 5% and 10% combined level presented 34-43% and 44-76% stiffness increase against plastic non-combined board(control), respectively. Moreover, in 1 layer board, 30% stiffness increase with 10% against 5% combined level in the 1 and 2cm long polypropylene net fiber chip was obtained. 3. Stress at proportional limit(Spl) showing the fiber relationship (r: 0.81-0.97) between MOR presented in the order of 1 layer<2 layer<3 layer in plastic non-combined board. Correspondingly, combined effect by layer and plastic chip length was similar to MOR's. 4. Differently from previous properties(MOR, MOE, Spl). work to maximum load(Wml) of 2 layer board approached to that of 3 layer board. Conforming the above phenomenon. 2 layer combined with 0.5cm long polypropylene net fiber chip kept the greater work than 1 layer. The polypropylene combined board superior to nylon -and plastic non - combined board seemed to have greater anti - failing capacity. 5. Internal bond strength(IB), in contrast to MOR's tendency. showed in the order of T1