• Title/Summary/Keyword: thick steel plate

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A Study on Correlationship between the Induced Plasma and Emission Signals for In-process Monitoring in Stainless Steel Welding of Fiber Laser (II) - Properties Changes of the Measured Signals in a Thick Plate Welding - (파이버 레이저의 스테인리스강 용접시 인프로세스 모니터링을 위한 유기 플라즈마와 방사신호간의 상관성 연구(II) - 후판 용접시 측정신호의 특성 변화 -)

  • Lee, Chang-Je;Kim, Jong-Do
    • Journal of Welding and Joining
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    • v.32 no.6
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    • pp.70-74
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    • 2014
  • On this study, we researched the in-process monitoring during fiber laser welding as well as on the first paper. On the previous/formal study, we analyzed the change of emission signal on thin plate welding. On this study, however, we analyzed RMS and FFT with emission signals in laser welding on lap joint and butt joint of 8mm-thick 316L stainless steel. As the result, the movement of specific frequency peak was observed according to welding speed changes. Furthermore, frequency peak as a result of FFT on the thick plate welding are much clearer than on the thin plate welding. Therefore, it is expected that the welding parameter changes can be predicted in case of applying FFT to in-process monitoring.

Free Vibration Analysis of Thick Plate Subjected to In-plane Force on Inhomogeneous Pasternak Foundation (비균질 Pasternak지반 위에 놓인 면내력을 받는 후판의 진동해석)

  • Lee, Yong Soo;Kim, Il Jung;Oh, Soog Kyoung
    • Journal of Korean Society of Steel Construction
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    • v.15 no.3
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    • pp.291-298
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    • 2003
  • Recently, as the size of buildings structure becomes large increases, their mat area of building structure is supported or by an inhomogeneous foundation. This paper presents a vibration analysis on thick plates subjected to in-plane force is presented in this paper. The rectangular plate is isotropic, homogeneous, and composed of a linearly elastic material. A vibration analysis of the rectangular thick plate iwas done by useing ofarectangular finite element with 8 nodes and 9 nodes. In this study, the foundation was idealized as a Pasternak foundation model. A Pasternak foundation haves a shear layer on Winkler's model, which idealizes the foundation as a vertical spring. In order tTo analysze the vibration of a plate supported on by an inhomogeneous Pasternak foundation, the value of the Winkler foundation parameter of the central and border zones of the plate awere chosen as WFP1 and WFP2. (fFigure 4.). The Winkler foundation parameter of WFP1 and WFP2 is varied from 0 to 10, $10^2$, and $10^3$ and the shear foundation parameters is were 0, 5, and 10. The ratio of the in-plane force to the critical load iwas applied as 0.4 to 0.8

Long-distance cutting of 10-30 mm thick stainless-steel with a 6-kW fiber laser for applications in nuclear decommissioning

  • Jae Sung Shin;Gwon Lim
    • Nuclear Engineering and Technology
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    • v.55 no.12
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    • pp.4637-4641
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    • 2023
  • For nuclear decommissioning applications, a study was conducted to investigate the feasibility of using a laser for long-distance cutting in complex structures. Cutting tests were performed on stainless steel plates with thicknesses ranging from 10 mm to 30 mm at distances of 300 mm-700 mm from the laser head, using a laser power of 6 kW. Remarkably, the 10 mm and 20 mm thick stainless-steel plates were successfully cut at a distance of 700 mm from the head. Based on the trends observed in the results, it is anticipated that these thicknesses could also be cut at distances of approximately 1 m. Similarly, the 30 mm thick stainless-steel plate was effectively cut at a distance of 500 mm from the head. To evaluate the amount of secondary waste generated, the kerf width was measured. Due to the long-distance cutting, the average kerf width ranged from 6 mm to 16 mm. Despite the wider kerf width, long-distance cutting holds promise for efficiently handling hard-to-reach targets in nuclear decommissioning scenarios.

Prediction of Recrystallization Behavior during Thick-Plate Rolling (후판압연에서의 재결정거동 예측)

  • 이동근;박종진
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1999.08a
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    • pp.320-326
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    • 1999
  • In the present investigation, recrystallization occurring during hot rolling of thick steel plate was predicted. The thermo-mechanical history of a material point was traced by the finite element method and the recrystallization was predicted by the Sellars equations. The investigation was performed for 4 different cases; two different pass schedules in conventional rolling and two different pass schedules in controller rolling. Variations of temperature, strain, strain rate and grain size were compared with each other. It was found out that the difference of grain size through thickness was more distinctive in the cases of controller rolling.

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Evaluation of Low Temperature Properties in EH36 Thick Steel Plate Welded Material by Instrumented Indentation Equipment (계장화 압입시험기를 이용한 EH36 후판 용접재의 저온특성 평가)

  • Kim, Gwi-Nam;Lee, Jong-Seok;Hyeon, Jang-Hwan;Jung, Yong-Gil;Huh, Sun-Chul
    • Journal of Power System Engineering
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    • v.18 no.4
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    • pp.104-111
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    • 2014
  • In this study, EH36 is thick steel plate, which welded by auto $CO_2$ gas welding machine, has been applied on offshore filed. The specimen was examined by indentation tester and it was measured for fracture toughness at $18^{\circ}C$, $0^{\circ}C$, $-20^{\circ}C$ and $-45^{\circ}C$ by low temperature chamber, respectively. The absorbed energy was got on same temperature by Charpy impact tester. The weld surface was observed for watch of changed crystalline structure by optical microscope, and fracture surface of impact test specimen were observed by scanning electron microscope(SEM).

A Study of Material Characteristics of 120mm-Thick SM490TMC Plate (SM490TMC 극후판재 120mm의 소재특성에 관한 연구)

  • Kim, Sang Seup;Lee, Cheol Ho;Lee, Eun Taik;Han, Tae Ho;Choi, Young Han;Kim, Jong Rak
    • Journal of Korean Society of Steel Construction
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    • v.28 no.5
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    • pp.313-323
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    • 2016
  • Seven types of tests were conducted to experimentally evaluate the material properties of ultral-thick (or 120mm-thick) SM490TMC plate. The investigation of through-thickness properties was among the most significant considerations. All chemical and mechanical test results showed the through-thickness homogeneity as required and conformed to the KS(Korean industrial Standards), although the thickness was 1.5 times thicker than the thickness limit (80mm) imposed by Steel Structure Design Code. No reduction in the yield strength of 120mm-thick SM490TMC plate is recommended for design.

Characteristics of Corrosion Fatigue of High Strength Steel for Marine Weld Structure

  • Choi, Seong-Dae;Kubo, Takeo;Misawa, Hiroshi;Lee, Jong-Hyung;Song, Dug-Jung
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.2 no.4
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    • pp.53-60
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    • 2003
  • Large sized marine structures are used under corrosion environment of seawater and applied by severe service loading such as an ocean current, a billow and a tempest. Marine structures are usually constructed by lots of thick wall steel pipes joining welded joints. The thickness of such as steel pipes is usually more than 40mm. The such as steels are called "Thermo-Mechanical Control Process steel (TMCP steel)" strengthened by a heat treatment in process of steel manufactures. The failure, especially crack initiation, of marine structures was starting at weld joints under service condition. Then they should be designed by basis of the fatigue strength under seawater corrosion environment of weld joints. To clarity the fatigue crack initiation behavior is important more than to clarify the crack propagation behavior on the strength design of marine structures, because it is very difficult to find out the crack initiation and propagation phenomena and then even if it will be able to find out, it is considered that the refit of the damaged parts of welded joints have a technical difficulty under the sea. Therefore, it is most important to clarify the corrosion fatigue crack initiation behavior under the seawater condition. But, there is one big difficulty to make a test for thick plate specimen, for example thicker than 40mm. Because, it is need large capacity loading apparatus to test such as thick plate specimen. In this research, the new configuration specimen for fatigue crack initiation tests was proposed. Using this new specimen, it is easy to carry out the fatigue clack initiation tests with relatively low cyclic loading and to observe a fatigue crack initiation behavior.

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Analysis of Angular Deformation in Multi-pass Butt Joint Welding of Thick Plates with X-shape Grooves using the Finite Element Method (X형 개선을 가진 후판 맞대기 용접에 있어서 유한요소법을 이용한 각변형 해석)

  • Yang, Young-Soo;Bae, Kang-Yul
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.17 no.4
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    • pp.169-176
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    • 2018
  • Removal of angular deformation induced during the welding of butt joints in thick steel plates needs expert skill and is costly. To reduce deformation, proper joint designs are studied with a prediction of deformation prior to welding. However, as the thickness of a plate increases, a predictive analysis of the welding process is more difficult, especially if there is an increase in the number of welding passes in the joint. In this study, a numerical model with the finite element method (FEM) was developed to analyze the angular deformation in the multi-pass welding of butt joints of plates made of AH32 steel that had a thickness of up to 100 mm. A series of numerical simulations were then performed based on the developed model to predict the deformations for thick plates. With the results obtained by the analyses, this study suggested optimal X-shape grooves for the butt joints of thick plates to minimize the angular deformation. As the thickness of the plate increased to 100 mm, the ratio of the depth of the front-side groove to that of the back-side groove should be gradually increased to nearly 1:3.