• 제목/요약/키워드: thick composite structure

검색결과 79건 처리시간 0.024초

등통로각압축공정을 이용하여 제조된 Cu-15 wt%Ag 복합재의 미세구조 (Microstructural Evolution of Cu-15 wt%Ag Composites Processed by Equal Channel Angular Pressing)

  • 이인호;홍순익;이갑호
    • 대한금속재료학회지
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    • 제50권12호
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    • pp.931-937
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    • 2012
  • The microstructure of Cu-15 wt%Ag composites fabricated by equal channel angular pressing (ECAP) with intermediate heat treatment at $320^{\circ}C$ was investigated by transmission electron microscopy (TEM) observations. Ag precipitates with a thickness of 20-40 nm were observed in the eutectic region of the Cu-15 wt%Ag composite solution treated at $700^{\circ}C$ before ECAP. The Cu matrix and Ag precipitates had a cube on cube orientation relationship. ECAPed composites exhibited ultrafine-grained microstructures with the shape and distribution dependent on the processing routes. For route A in which the sample was pressed without rotation between each pass, the Cu and Ag grains were elongated along the shear direction and many micro-twins were observed in elongated Cu grains as well as in Ag filaments. The steps were observed on coherent twin boundaries in Cu grains. For route Bc in which the sample was rotated by 90 degrees after each pass, a subgrain structure with misorientation of 2-4 degree by fragmentation of the large Cu grains were observed. For route C in which the sample was rotated by 180 degrees after each pass, the microstructure was similar to that of the route A sample. However, the thickness of the elongated grains along the shear direction was wider than that of the route A sample and the twin density was lower than the route A sample. It was found that more microtwins were formed in ECAPed Cu-15 wt%Ag than in the drawn sample. Grain boundaries were observed in relatively thick and long Ag filaments in Cu-15 wt%Ag ECAPed by route C, indicating the multi-crystalline nature of Ag filaments.

Feasibility study on the wide and long 9%Ni steel plate for use in the LNG storage inner tank shell

  • Chung, Myungjin;Kim, Jongmin;Kim, Jin-Kook
    • Steel and Composite Structures
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    • 제32권5호
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    • pp.571-582
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    • 2019
  • This study aimed to assess the feasibility on the wide and long 9%Ni steel plate for use in the LNG storage inner tank shell. First, 5-m-wide and 15-m-long 9%Ni steel plates were test manufactured from a steel mill and specimens taken from the plates were tested for strength, toughness, and flatness to verify their performance based on international standards and design specifications. Second, plates with a thickness of 10 mm and 25 mm, a width of 4.8~5.0 m, and a length of 15 m were test fabricated by subjecting to pretreatment, beveling, and roll bending resulting in a final width of 4.5~4.8 m and a length of 14.8m with fabrication errors identical to conventional plates. Third, welded specimens obtained via shield metal arc welding used for vertical welding of inner tank shell and submerged arc welding used for horizontal welding were also tested for strength, toughness and ductility. Fourth, verification of shell plate material and fabrication was followed by test erection using two 25-mm-thick, 4.5-m-wide and 14.8-m-long 9%Ni steel plates. No undesirable welding failure or deformation was found. Finally, parametric design using wide and long 9%Ni steel plates was carried out, and a simplified design method to determine the plate thickness along the shell height was proposed. The cost analysis based on the parametric design resulted in about 2% increase of steel weight; however, the construction cost was reduced about 6% due to large reduction in welding work.

농도 분극이 저감된 정삼투 분리막 제조 (Preparation of Forward Osmosis Membranes with Low Internal Concentration Polarization)

  • 김노원;정보람
    • 멤브레인
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    • 제24권6호
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    • pp.453-462
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    • 2014
  • 폴리에스터(polyester) 부직포 상에 폴리술폰(polysulfone) 고분자 지지체를 만든 후, 그 표면에 폴리아미드 복합 박막을 형성시킴으로써 정삼투(FO) 공정에 적합한 분리막을 제조하였다. PSF 지지체는 19 중량%의 함량으로 디메틸 포름아미드(DMF)에 균일하게 용해된 폴리술폰 용액을 상 전이 공정을 통하여 제조되었으며, 기계적 보강재로 $100{\mu}m$의 두께를 가지는 폴리에스터 부직포를 사용하였다. 19 중량%의 PSF/DMF 용액으로 제조된 PSF 지지층은 sponge-like구조를 가지는 비대칭 내부 구조를 나타내었다. 정삼투(FO) 공정에서 내부의 농도 분극을 줄이기 위하여, $20{\mu}m$의 얇은 부직포 보강층을 가지는 지지체 상에 9~19 중량%의 PSF/DMF 용액으로 PSF 지지체를 제조하였다. 이들 얇은 부직포 보강층에서 제조된 지지층들은 공극률이 향상된 sponge-like구조를 가지는 것을 확인할 수 있었다. 각각의 지지층들 표면에 방향족 폴리아미드 가교 반응을 통하여 복합 박막을 얻을 수 있었다. FO 운전 결과, 12 중량%의 DMF/PSF 용액으로 제조한 지지체를 가지는 복합 박막이 가장 우수한 투과 성능을 보여 주었다. 이 경우 4.5 LMH의 유량과 3.47 GMH의 염의 역확산 속도를 가지는 역삼투 분리막에 사용되는 두꺼운 부직포에 비해 약 2.5배 유량이 많은 24.3 LMH의 유량과 1.5 GMH의 염의 역확산 속도를 보여주고 있다. 부직포의 두께 저하와 이에 적합한 PSF 캐스팅 용액의 최적화를 통하여 부직포와 PSF층의 경계면 공극률을 향상시킬 수 있었다.

Bending behavior of squared cutout nanobeams incorporating surface stress effects

  • Eltaher, Mohamed A;Abdelrahman, Alaa A.
    • Steel and Composite Structures
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    • 제36권2호
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    • pp.143-161
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    • 2020
  • In nanosized structures as the surface area to the bulk volume ratio increases the classical continuum mechanics approaches fails to investigate the mechanical behavior of such structures. In perforated nanobeam structures, more decrease in the bulk volume is obtained due to perforation process thus nonclassical continuum approaches should be employed for reliable investigation of the mechanical behavior these structures. This article introduces an analytical methodology to investigate the size dependent, surface energy, and perforation impacts on the nonclassical bending behavior of regularly squared cutout nanobeam structures for the first time. To do this, geometrical model for both bulk and surface characteristics is developed for regularly squared perforated nanobeams. Based on the proposed geometrical model, the nonclassical Gurtin-Murdoch surface elasticity model is adopted and modified to incorporate the surface energy effects in perforated nanobeams. To investigate the effect of shear deformation associated with cutout process, both Euler-Bernoulli and Timoshenko beams theories are developed. Mathematical model for perforated nanobeam structure including surface energy effects are derived in comprehensive procedure and nonclassical boundary conditions are presented. Closed forms for the nonclassical bending and rotational displacements are derived for both theories considering all classical and nonclassical kinematics and kinetics boundary conditions. Additionally, both uniformly distributed and concentrated loads are considered. The developed methodology is verified and compared with the available results and an excellent agreement is noticed. Both classical and nonclassical bending profiles for both thin and thick perforated nanobeams are investigated. Numerical results are obtained to illustrate effects of beam filling ratio, the number of hole rows through the cross section, surface material characteristics, beam slenderness ratio as well as the boundary and loading conditions on the non-classical bending behavior of perforated nanobeams in the presence of surface effects. It is found that, the surface residual stress has more significant effect on the bending deflection compared with the corresponding effect of the surface elasticity, Es. The obtained results are supportive for the design, analysis and manufacturing of perforated nanobeams.

열-기계-전기 하중 하에서의 지능 복합재 평판 고차이론 (Higher order zig-zag plate theory for coupled thermo-electric-mechanical smart structures)

  • 오진호;조맹효
    • 한국항공우주학회지
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    • 제30권5호
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    • pp.9-14
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    • 2002
  • 열-기계-전기 하중이 완전 연계된 스마트 구조물의 응력과 변형을 정확히 예측할 수 있는 판 이론을 개발하였다. 두께 방향으로 변위와 온도장은 3차 곡선에 선형 지그재그 장을 중첩하여 구하였다. 횡 수직방향 변형을 고러하기 위해 횡 수직 변위를 두께방향으로, 포물선으로 가정하였다. 전기장은 선형지그재그 형태로 가정하였다. 스마트 구조물의 층에 의존하는 변위장과 온도장의 자유도를 층 사이의 연속조건과, 평판의 위 아래 횡 방향 전단응력이 존재하지 않는다는 조건으로부터, 기준면에 의한 자유도로 나타내었다. 수치 예를 통해 제안된 이론의 정확도와 효율성을 평가하였다. 본 연구에서 제시한 고차 지그재그 이론은 열 환경 하에서 두꺼운 지능 복합재료 평판의 정적, 동적 거동 해석에 사용될 수 있다.

A CAD/CAM-based strategy for concurrent endodontic and restorative treatment

  • Escobar, Patricia Maria;Kishen, Anil;Lopes, Fabiane Carneiro;Borges, Caroline Cristina;Kegler, Eugenio Gabriel;Sousa-Neto, Manoel Damiao
    • Restorative Dentistry and Endodontics
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    • 제44권3호
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    • pp.27.1-27.12
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    • 2019
  • This case report describes a technique in which endodontic treatment and permanent indirect restoration were completed in the same clinical appointment with the aid of a computer-aided design/computer-aided manufacturing (CAD/CAM) system. Two patients were diagnosed with irreversible pulpitis of the mandibular first molar. After access preparation, root canals were located, irrigation was performed until bleeding ceased, and the coronal tooth structure was prepared for indirect restoration. Then, utilizing an interim 3-mm build-up of the endodontic access cavity, a hemi-arch digital scan was performed with an intraoral scanner. Subsequent to digital scanning, restoration design was performed simultaneously with the endodontic procedure. The root canals were shaped using the Race system under irrigation with 2.5% sodium hypochlorite followed by root canal filling. The pulp chamber was subsequently filled with a 3-mm-thick composite resin restoration mimicking the interim build-up previously utilized to facilitate block milling in the CAD/CAM system. Clinical try-in of the permanent onlay restoration was followed by acid etching, application of a 5th generation adhesive, and cementation of the indirect restoration. Once the restoration was cemented, rubber dam isolation was removed, followed by occlusal adjustment and polishing. After 2 years of follow-up, the restorations were esthetically and functionally satisfactory, without complications.

Investigation of the mechanical behavior of functionally graded sandwich thick beams

  • Mouaici, Fethi;Bouadi, Abed;Bendaida, Mohamed;Draiche, Kada;Bousahla, Abdelmoumen Anis;Bourada, Fouad;Tounsi, Abdelouahed;Ghazwani, Mofareh Hassan;Alnujaie, Ali
    • Steel and Composite Structures
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    • 제44권5호
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    • pp.721-740
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    • 2022
  • In this paper, an accurate kinematic model has been developed to study the mechanical response of functionally graded (FG) sandwich beams, mainly covering the bending, buckling and free vibration problems. The studied structure with homogeneous hardcore and softcore is considered to be simply supported in the edges. The present model uses a new refined shear deformation beam theory (RSDBT) in which the displacement field is improved over the other existing high-order shear deformation beam theories (HSDBTs). The present model provides good accuracy and considers a nonlinear transverse shear deformation shape function, since it is constructed with only two unknown variables as the Euler-Bernoulli beam theory but complies with the shear stress-free boundary conditions on the upper and lower surfaces of the beam without employing shear correction factors. The sandwich beams are composed of two FG skins and a homogeneous core wherein the material properties of the skins are assumed to vary gradually and continuously in the thickness direction according to the power-law distribution of volume fraction of the constituents. The governing equations are drawn by implementing Hamilton's principle and solved by means of the Navier's technique. Numerical computations in the non-dimensional terms of transverse displacement, stresses, critical buckling load and natural frequencies obtained by using the proposed model are compared with those predicted by other beam theories to confirm the performance of the proposed theory and to verify the accuracy of the kinematic model.

공침법으로 제조한 NiCoZn Ferrite의 조성 및 소결온도에 따른 자기적 특성 및 전파흡수특성 (The Magnetic Properties with the Variation of Sintering Temperature and Microwave Absorbing Characteristics of NiCoZn Ferrite Composite Prepared by Co-precipitation Method)

  • 김문석;민의홍;고재귀
    • 한국자기학회지
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    • 제18권3호
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    • pp.120-125
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    • 2008
  • 여러 가지 다른 조성의 NiCoZn ferrite를 공침법으로 제조한 후 소결온도를 변화시켜 NiCoZn ferrite 미분말을 제조하였다. 제조된 미분말의 미세조직, 결정구조 및 전기적 특성을 분석하였고, 복합형 NiCoZn ferrite 전파흡수체를 제작하여 전파흡수 특성을 분석하였다. 합성한 미분말들은 전형적인 NiCoZn spinel 구조를 지니고 있음을 확인하였고, 입자 크기가 평균 40 nm의 나노분말을 가짐을 알 수 있었다. NiCoZn ferrite를 소결온도를 달리하여 제조한 결과, $1250^{\circ}C$에서 소결된 NiCoZn ferrite가 불순물이 적고 초투자율 및 Q 값이 가장 낮게 나왔다. 또한 S-parameter를 측정하여 반사 감쇠율을 계산한 결과 두께 2 mm인 $(Ni_{0.4}Co_{0.1}Zn_{0.5})Fe_2O_4$ 조성의 시트형 전파흡수체는 6 GHz의 주파수 대역에서 -3.1 dB의 반사 감쇠율을 보여주었다. 이런 측정 결과 6 GHz 이상의 고주파 영역에서 복합 ferrite 전파흡수체로서 응용이 가능할 것으로 사료된다.

대형 풍력터빈 절연커플링 시험장치 개발 및 평가 (Development and Evaluation for the Insulated Coupling Test Machine of a Large Wind Turbine)

  • 주성하;김동현;오민우;김수현;배준우;강종훈;이형우;김경희
    • 대한기계학회논문집B
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    • 제40권8호
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    • pp.543-556
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    • 2016
  • 본 연구에서는 5 MW 급 대형 풍력터빈 절연커플링의 시험평가 장치를 자체설계 개발하였다. 3 MW 급 대형 풍력터빈용 절연커플링에 대한 공인성능시험평가를 수행하고 시험장치에 대해서는 개발요구도, 장치설계, 기능적 고려사항, 구조진동해석 및 검토 결과를 제시하였다. 본 연구에서 고려한 대형 풍력용 절연커플링 모델과 같이 필라멘트와인딩 공법으로 제작된 두꺼운 유리섬유 복합재 파이프의 경우 shell 요소 기반의 유한요소 해석기법과 두께 효과를 정확하게 모델링 할 수 있는 복합재 적층형 3D solid 모델링 기법의 비교결과를 제시하였다. 또한 다수의 판스프링이 적층된 형태로 제작된 디스크팩 구조에 대한 효과적인 비선형 유한요소 해석기법을 제시하고 시험평가 결과와 비교 검증을 수행하였다.