• 한국산학기술학회논문지
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• 제16권7호
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• pp.4375-4380
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• 2015

선박용 디젤엔진 부품인 블랭크 단조품 가열 시 생산성 및 품질을 향상시키기 위하여 새로운 가열공정을 제안하였다. 본 연구에서는 새로운 블랭크 가열공정을 평가하고 가열공정 설계기준을 정립하기 위하여 수치해석 전용 프로그램인 ANSYS를 사용하여 재료의 비선형을 고려한 온도분포, 열응력 해석을 수행하였다. 가열조건은 승온단계와 유지단계로 구성되어 총 32시간이며 가열 시 시간경과에 따른 블랭크 내 외부의 온도분포와 열응력 변화를 평가하였다. 그 결과 가열 시 승온단계에서 블랭크 내 외부 온도차는 시간이 경과함에 따라 점차 증가하여 최종 승온단계에서 최대 온도차가 발생하나 유지단계에서 온도차는 점진적으로 감소하는 반면에 가열이 시작되어 10시간 경과 후 블랭크 내부에는 최대 등가응력 $12.5kg/mm^2$가 발생한다는 것을 알 수 있다. 따라서 단조품 가열공정을 설계함에 있어서 가열 후 10시간 경과 시, 즉 노내 온도 $650^{\circ}C$에서 블랭크 내 외부 온도차는 $150^{\circ}C$이내가 되도록 관리해야 한다.

• Advances in aircraft and spacecraft science
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• 제7권2호
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• pp.135-149
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• 2020

In the current paper, a generalization of the results of Zhao et al. (2008) on a new design of C/C composite multidisc brake system is presented. The purpose of this paper is to study the effect of thermal sensitivity of Carbon/Carbon (C/C) composite material on the temperature distributions, deformation, and stress during braking. In this regard, a transient temperature-displacement coupled analysis for C/C composite brake discs with frictional heat generation under simulated operating conditions is performed. An axisymmetric model for brake system is used for the finite element analysis according to the theory of energy transformation and transportation. The transient temperature distributions on the friction surfaces, deformation, and stress are obtained. To check the validity, the results are corroborated with other solutions available in the literature, wherever possible. The current study could be used as a guide in the initial design of a high performance multidisc brake system.

• 대한기계학회:학술대회논문집
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• 대한기계학회 2008년도 추계학술대회A
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• pp.104-109
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• 2008

Distribution of welding residual stresses are mainly characterized by degrees and frequencies of thermal loads applied to materials. However, other effects as component size and clamping condition can also affect stress distributions to a certain extent thus careful manipulation of these parameters based on clear understanding of how they affect residual stresses distributions and why can be additional measure to mitigate residual stresses. This paper discusses aforementioned issues for the case of safety and relief nozzle in nuclear power plant through finite element analysis.

• 한국건설순환자원학회논문집
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• 제3권2호
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• pp.165-170
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• 2015

파이프랙 구조물은 고온 고압의 파이프를 지지하며 플랜트의 운전 안전성을 좌우하는 매우 중요 구조물이다. 따라서, 파이프랙 구조물의 손상은 산업 전반에 부정적인 파급효과를 가져옴과 동시에 인명 및 재산상의 막대한 피해까지 가져오게 된다. 특히, 파이프랙 구조물은 외부환경에 노출되어 있어, 구조물의 적절한 설계 및 유지관리를 위하여 환경적 영향에 의한 거동 특성을 평가할 필요가 있다. 따라서, 가장 널리 설계되어지는 하나의 파이프랙 구조물을 대상 구조물로 선정하여 열-구조 연성해석을 실시하여 파이프랙 구조물의 온도분포와 열응력을 평가하였다. 외부 환경적 요인으로는 국내의 여수지역과 중동의 사우디 지역을 고려하여 파이프의 운전조건과 함께 외부환경 영향인자에 대한 고려 필요성을 검증하였다.

• Advances in materials Research
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• 제8권4호
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• pp.275-293
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• 2019

The engine parts material used in gas turbines (GTs) should be resistant to high-temperature variations. Thermal barrier coatings (TBCs) for gas turbine blades are found to have a significant effect on prolonging the life cycle of turbine blades by providing additional heat resistance. This work is to study the performance of TBCs on the high-temperature environment of the turbine blades. It is understood that this coating will increase the lifecycles of blade parts and decrease maintainence and repair costs. Experiments were performed on the gas turbine blade to see the effect of TBCs in different combinations of materials through the air plasma method. Three-layered coatings using materials INCONEL 718 as base coating, NiCoCrAIY as middle coating, and La₂Ce₂O₇ as the top coating was applied. Finite element analysis was performed using a two-dimensional method to optimize the suitable formulation of coatings on the blade. Temperature distributions for different combinations of coatings layers with different materials and thickness were studied. Additionally, three-dimensional thermal stress analysis was performed on the blade with a commercial code. Results on the effect of TBCs shows a significant improvement in thermal resistance compared to the uncoated gas turbine blade.

• 한국가스학회지
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• 제1권1호
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• pp.21-26
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• 1997

본 논문에서는 비선형 유한요소해석 프로그램을 이용하여 초저온 액체에 의한 정압과 열하중을 받는 멤브레인 구조물의 응력기동과 응력수준을 6가지 주름모델에 대한 수치적 해석결과를 제시하였다. 맴브레인 판재의 상면을 따라 최대 평균법선 응력분포에 관한 여러 가지 기하학적 주름의 3차원 해석을 수행하였고, 이들 주름형상에 대한 유한요소해석 결과를 비교$\cdot$고찰하였다. 링 마디식 모델의 주름 형상은 작은 코너반경과 정점곡률을 갖는 테크니가즈식 주름에 비하여 효과적으로 거동하고 있음을 보여주고 있다. 유한요소해석 결과예 의하면 LNG 저장탱크에 이들 모델을 사용할 경우 링 마디식 주름이 여타 주름 모델에 비하여 가장 깊은 180m에서도 사용될 수 있음을 보여준다.

• Steel and Composite Structures
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• 제33권1호
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• pp.93-109
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• 2019

In the present study, vibration analysis of double bonded micro sandwich cylindrical shells with saturated porous core and carbon/boron nitride nanotubes (CNT/BNNT) reinforced composite face sheets under multi-physical loadings based on Cooper-Naghdi theory is investigated. The material properties of the micro structure are assumed to be temperature dependent, and each of the micro-tubes is placed on the Pasternak elastic foundations, and mechanical, moisture, thermal, electrical, and magnetic forces are effective on the structural behavior. The distributions of porous materials in three distributions such as non-linear non-symmetric, nonlinear-symmetric, and uniform are considered. The relationship including electro-magneto-hydro-thermo-mechanical loadings based on modified couple stress theory is obtained and moreover the governing equations of motion using the energy method and the Hamilton's principle are derived. Also, Navier's type solution is also used to solve the governing equations of motion. The effects of various parameters such as material length scale parameter, temperature change, various distributions of nanotube, volume fraction of nanotubes, porosity and Skempton coefficients, and geometric parameters on the natural frequency of double bonded micro sandwich cylindrical shells are investigated. Increasing the porosity and the Skempton coefficients of the core in micro sandwich cylindrical shell lead to increase the natural frequency of the structure. Cylindrical shells and porous materials in the industry of filters and separators, heat exchangers and coolers are widely used and are generally accepted today.

• Journal of Electrochemical Science and Technology
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• 제11권2호
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• pp.132-139
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• 2020

Solid oxide fuel cells (SOFCs) are among one of the promising technologies for efficient and clean energy. SOFCs offer several advantages over other types of fuel cells under relatively high temperatures (600℃ to 800℃). However, the thermal behavior of SOFC stacks at high operating temperatures is a serious issue in SOFC development because it can be associated with detrimental thermal stresses on the life span of the stacks. The thermal behavior of SOFC stacks can be influenced by operating or material properties. Therefore, this work aims to investigate the effects of the thermal conductivity of each component (anode, cathode, and electrolyte) on the thermal behavior of samarium-doped ceria-based SOFCs at intermediate temperatures. Computational fluid dynamics is used to simulate SOFC operation at 600℃. The temperature distributions and gradients of a single cell at 0.7 V under different thermal conductivity values are analyzed and discussed to determine their relationship. Simulations reveal that the influence of thermal conductivity is more remarkable for the anode and electrolyte than for the cathode. Increasing the thermal conductivity of the anode by 50% results in a 23% drop in the maximum thermal gradients. The results for the electrolyte are subtle, with a ~67% reduction in thermal conductivity that only results in an 8% reduction in the maximum temperature gradient. The effect of thermal conductivity on temperature gradient is important because it can be used to predict thermal stress generation.

• 대한기계학회:학술대회논문집
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• 대한기계학회 2004년도 추계학술대회
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• pp.348-352
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• 2004

In finite element analysis of mechanical behavior of weld, typical process is first to obtain a finite element model containing residual stress by conducting welding analysis and then to examine the computational specimen for various external loading. The numerical specimen with residual stress has irregular boundary lines since one usually begins the welding analysis from a body having regular straight boundary lines and large thermal contraction takes place during cooling of weld metal. We notice that these numerical weld specimens are different from the real weld specimens as the real specimens are usually cut from a bigger weld part and consequently have straight boundaries neglecting elastic relaxation associated with the cutting. In this paper, an iterative finite element method is described to obtain a weld specimen which is bounded by straight lines. The stress distributions of two types of weld specimen, one with regular and the other with irregular boundaries, are compared to check the effect of the boundary shape. Results show that the stress distribution can be different when large plastic deformation is induced by the application of external loading. In case of elastic small deformation, the difference turns out almost negligible.

• Tribology and Lubricants
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• 제24권4호
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• pp.196-204
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• 2008

In this study, the pressure distributions on the oil film of piston pin bearings are found by two-dimensional lubrication analysis in order to help the optimum design of the bearings of piston pin. The lubrication analysis is carried out together with an equation related with the oil pressure-viscosity index. The oil film pressure distribution is used as an input data for pressure boundary conditions at the piston pin-boss surface. Finally, the piston pin-boss stress distribution coupled with the thermal stress is calculated, and then compared with the results of the stress analysis which is not counted with the oil film pressure boundary condition.