• 제목/요약/키워드: thermal cracks

검색결과 443건 처리시간 0.026초

인천 LNG지하탱크 Sidewall의 온도균열제어 (Temperature Crack Control about Sidewall of LNG in Inchon)

  • 구본창;김동석;하재담;김기수;최롱;최웅
    • 한국콘크리트학회:학술대회논문집
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    • 한국콘크리트학회 1999년도 학회창립 10주년 기념 1999년도 가을 학술발표회 논문집
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    • pp.329-332
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    • 1999
  • The crack of concrete induced by the heat of hydration is a serious problem, particularly in concrete structures such as underground box structure, mat-slab of nuclear reactor buildings, dams or large footings, foundations of high rise buildings, etc.. As a result of the temperature rise and restriction condition of foundation, the thermal stress which may induce the cracks can occur. Therefore the various techniques of the thermal stress control in massive concrete have been widely used. One of them is prediction of the thermal stress, besides low-heat cement which mitigates the temperature rise, pre-cooling which lowers the initial temperature of fresh concrete with ice flake, pipe cooling which cools the temperature of concrete with flowing water, design change which considers steel bar reinforcement, operation control and so on. The objective of this paper is largely two folded. Firstly we introduce the cracks control technique by employing low-heat cement mix and thermal stress analysis. Secondly it show the application condition of the cracks control technique like sidewall of LNG in Inchonl.

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지하철 박스 구조물에서의 온도균열제어 (Temperature Crack Contol in Subway Box Structures)

  • 구본창;김동석;하재담;김기수;최롱;오병환
    • 한국콘크리트학회:학술대회논문집
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    • 한국콘크리트학회 1999년도 봄 학술발표회 논문집(I)
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    • pp.293-298
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    • 1999
  • The crack of concrete induced by the heat of hydration is a serious problem, particularly in concrete structures such as underground box structure, mat-slab of nuclear reactor buildings, dams or large footings, foundations of high rise buildings, etc.. As a result of the temperature rise and restriction condition of foundation, the thermal stress which may induce the cracks can occur. Therefore the various techniques of the thermal stress control in massive concrete have been widely used. One of them is prediction of the thermal stress, besides low-heat cement which mitigates the temperature rise, pre-cooling which lowers the initial temperature of fresh concrete with ice flake, pipe cooling which cools the temperature of concrete with flowing water, design change which considers steel bar reinforcement, operation control and so on. The objective of this paper is largely two folded. Firstly we introduce the cracks control technique by employing low-heat cement mix and thermal stress analysis. Secondly it show the application condition of the cracks control technique like the subway structure in Seoul.

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크리이프를 고려한 매스콘크리트의 수화열에 대한 온도응력 해석 (Thermal Stress Analysis on ike Heat of Hydration for Mass Concrete Considering Creep Effect)

  • 김진근;이종대;김국한
    • 한국전산구조공학회:학술대회논문집
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    • 한국전산구조공학회 1992년도 가을 학술발표회 논문집
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    • pp.67-72
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    • 1992
  • The heat of hydration of cement causes the internal temperature rise at early age, particulary in massive concrete structures such as a footing of nuclear reactor building or a dam. As the result of the temperature rise and restraint of foundation, the thermal stress may induce cracks in concrete. Therefore, the prediction of the thermal stress is very important in the design and construction stages in order to control the cracks developed in massive concrete structures. And, in case of young concrete, creep effect by the temperature load is larger than That of old concrete. Thus the effect of creep must be considered for checking the cracks, serviceability, durability and leakage. This study is composed of two items. The first, it is to develop a finite element program which is capable of simulating the temperature history in mass concrete. The second, when the thermal stress of mass concrete structures considering creep is calculated by using the modified elastic modulus due to the inner temperature change. It is shown that the analytical results of this study is in comparably good agreement with JCI's analytical results.

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Electronic Packaging에 쓰이는 공정 조성의 Pb-Sn Solders에서 Grain Boundary Sliding과 관련된 계면파괴현상 (INTERGRANULAR FAILURE ASSOCIATED WITH BOUNDARY SLIDING IN Pb-SN EUTECTIC SOLDERS USED FOR MICROELECTRONICS APPLICATIONS)

  • 이성민
    • 한국재료학회지
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    • 제4권3호
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    • pp.334-338
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    • 1994
  • Pb-Sn eutectic bulk specimens을 thermal cycling동안 electronic package의 땜납이 격게되는 변형 조건 즉 $10^{-3}-10^{-5}$/s정도의 낮은 frequency와 0.2-1%정도의 적당한 strain range에서 피로파괴 실험을 했을때, grain boundary sliding과 관련하여 임계면을 따라 일어나는 균열이 5단계에 의해 묘사될 수 있다는 것을 보였음.

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제동 디스크의 온도분포에 미치는 파라미터의 영향에 관한 연구 (Study on the Effect of Parameters on the Temperature Distribution of Brake Discs)

  • 구병춘
    • 한국철도학회:학술대회논문집
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    • 한국철도학회 2007년도 춘계학술대회 논문집
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    • pp.761-766
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    • 2007
  • A brake disc is one of the key elements of friction brake system. Thermal cracks of discs may shorten the lifetime of a disc and increase maintenance cost. Therefore, prevention of thermal cracks is very important to ensure the safety of the vehicle operation and reduction of maintenance cost. In this study, the influence of parameters on the friction heat of brake disc is examined.

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내열성 제동 디스크 소재 개발 (Development of a Heat-resistant Brake Disk Material)

  • 구병춘;임충환
    • 한국철도학회:학술대회논문집
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    • 한국철도학회 2007년도 추계학술대회 논문집
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    • pp.1000-1004
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    • 2007
  • Thermal cracks are among the key factors that control the quality of a brake disk. Thermal cracks may shorten the lifetime of the disc and increase brake noise. Therefore, high heat-resistant brake disk materials are needed. In this study, three kinds of disk material were tested. They are composed of C, Si, Mn, P, S, Cu, Cr, Mo, and Ni. For the three materials, tensile tests, hardness measurement, metallurgical structure analysis, image analyzer analysis, etc were carried out. And friction tests were performed by a small scale dynamometer.

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철도차량 제동디스크 소재 열충격 실험에 대한 피로해석 (A Fatigue Analysis of Thermal Shock Test in Brake Disc Material for Railway)

  • 임충환;구병춘
    • 한국철도학회:학술대회논문집
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    • 한국철도학회 2010년도 춘계학술대회 논문집
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    • pp.615-620
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    • 2010
  • During braking of railway vehicles the repetitive thermal shock leads to thermal cracks on disc surface, and the lifetime of brake disc is dependent on the number of trimming works for removing these thermal cracks. Many tries for development of high heat resistant brake disc to extend the disc life and to warrant reliable braking performance has been continued. In present study, we carry out the computational fatigue analysis for thermal fatigue test in three candidate materials which were made to develop new high heat resistant material. Using FEM, we simulate thermal fatigue test in three candidate materials and conventional disc material. We then estimate the number of cycle to thermal crack initiation based on data from mechanical fatigue tests, and the results are compared with each material. For each material, the correction factor for $N_{f-40}$ which is the number of cycles when crack over $40{\mu}m$ was observed in thermal fatigue test is decided. From this study, we can verify the performance of thermal fatigue test system and suggest a qualitatively comparative method for heat resistance by FEM analysis of thermal shocking phenomenon.

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차륜 답면의 열손상에 대한 잔류응력 평가 (Evaluation of Residual Stress for Thermal Damage of Railway Wheel Tread)

  • 권석진;서정원;이동형;함영삼
    • 한국정밀공학회지
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    • 제28권5호
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    • pp.537-542
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    • 2011
  • The thermo-mechanical interaction between brake block and wheel tread during braking has been found to cause thermal crack on the wheel tread. Due to thermal expansion of the rim material, the thermal cracks will protrude from the wheel tread and be more exposed to wear during the wheel/block contact than the rest of the tread surface. The wheel rim is in residual compression stress when is new. After service running, the region in the tread has reversed to tension. This condition can lead to the formation and growth of thermal cracks in the rim which can ultimately lead to premature failure of wheel. In the present paper, the thermal cracks of railway wheel, one of severe damages on the wheel tread, were evaluated to understand the safety of railway wheel in running condition. The residual stresses for damaged wheel which are applied to tread brake are investigated. Mainly X-ray diffusion method is used. Under the condition of concurrent loading of continuous rolling contact with rails and cyclic frictional heat from brake blocks, the reduction of residual stress is found to correlate well with the thermal crack initiation.

마찰면의 압력 분포를 고려한 제동디스크의 열응력 해석 (Thermal Stress Analysis for a Brake Disk considering Pressure Distribution at a Frictional Surface)

  • 이영민;박재실;석창성;이찬우;김재훈
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2005년도 추계학술대회 논문집
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    • pp.842-846
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    • 2005
  • A brake disk and a pad are important parts that affect the braking stability of a railway vehicle. Especially, because a brake disk stops the vehicle using conversion of the kinetic energy to frictional energy, thermal fatigue cracks are generated by the cyclic thermal load, as frictional heat, on a frictional surface and these cracks cause the fracture of a brake disk. Therefore, many researches for the thermal stress must be performed to improve the efficiency of brake disk and ensure the braking stability. In this study, we performed the thermal stress analysis for a ventilated brake disk with 3-D analysis model. For that, we simplified the shape of a ventilated hole to minimize problems that could be occurred in analysis process. Thermal stress analysis was performed in case that pressure distributions on a frictional surface is constant and is not. To determine pressure distributions of irregular case, pressure distribution analysis for a frictional surface was carried out. Finally using the results that were obtained through pressure distribution analysis, we carried out thermal stress analysis of each case and investigated the results of thermal stress analysis.

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위상 잠금 열화상 기법을 이용한 콘크리트 마감재 내부 균열 검출 (Concrete Crack Detection Inside Finishing Materials Using Lock-in Thermography)

  • 이명훈;우욱용;최하진;김종찬
    • 한국구조물진단유지관리공학회 논문집
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    • 제27권6호
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    • pp.30-38
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    • 2023
  • 안전점검 대상 노후 건축물이 증가함에 따라 안전관리 주체인 지정기관 및 관리주체의 부담이 증가하고 있다. 이에 안전점검 대상 건축물 선정에 있어 적절한 안전전검 기준과 그에 따르는 적절한 기술은 필수적이다. 현행 노후 건축물 대상 안전점검 수행 기준은 마감재로 인해 구조 부재 균열 등의 손상 확인이 어려울 경우 낮은 점수를 부여하고 있다. 이는 구조물의 실체 안전상태와 관계없이 평가 결과가 과소평가되어 안전점검 대상 노후화 건축물을 증가시키는 원인이다. 이에 본 연구에서는 마감재 내부의 균열 탐지를 위해 비파괴·비접촉 검사인 열화상 기법을 제안하였다. 열화상 카메라를 이용한 마감재 내부 균열 관측을 위해 콘크리트 시편을 제작하였으며, 콘크리트 표면 및 균열부에 열원을 가진하여 열화상 데이터를 계측하였다. 계측 결과, 너비 0.3mm, 0.5mm, 0.7mm의 마감재 내부 균열 관측이 가능함을 확인하였으나, 표면 박리, 도배지 들뜸으로 인한 불균일한 온도 분포로 인해 균열 판단이 어렵다. 이에 열화상 데이터의 진폭 및 위상 차이를 도출하여 데이터 분석을 수행한 결과, 0.5mm, 0.7mm 균열에 대해 선명한 균열 계측이 가능하였다. 본 연구를 토대로 추후 마감재 내부 균열 손상 진단에 있어 빅 데이터 기반 딥러닝을 이용한 기술개발을 통해 현장적용 및 분석의 효율성을 증대시키고자 한다.