• Title/Summary/Keyword: thermal controller

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Design and Fabrication of Power Controller for Temperature Control on Semiconductor Thermal Processing (반도체 열처리 공정을 위한 온도 조절기용 전력 제어장치의 설계 및 제작)

  • 주동만;민경일;황재효
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.3 no.4
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    • pp.257-262
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    • 2002
  • A design method of a power controller for controlling the temperature adopted in RTP (rapid thermal processing) which uses the phase control method is presented. The power controller is fabricated by using the design method presented in this paper and is tested. As the results, the range of average voltage from the variable output is 0∼198.06 V and the control resolution is 48.356 mV (12 bit) at the range of the input signal (0∼10 V).

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A Study on the Development of Automotive Climate Controller Using Fuzzy Logic (퍼지 논리를 이용한 자동차 기후제어기 개발에 관한 연구)

  • 이운근;이준웅;백광렬
    • Transactions of the Korean Society of Automotive Engineers
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    • v.8 no.5
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    • pp.196-206
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    • 2000
  • These days, the fuzzy logic or the fuzzy set theory has received attention from a number of researchers in the area of industrial application. Moreover, the fuzzy logic control has been successfully applied to a large numbers of control problems where the conventional control methods had failed. Using this control theory we designed a climate controller for an automotive climate control system whose mathematical model is difficult. This paper describes an automotive climate control where the fuzzy control has been used to stabilize parameter uncertainties and disturbance effects. To show the validity and effectiveness of the proposed control method, the fuzzy logic controller was implemented with a philips 80C552 microcomputer chip and tested in an actual vehicle. From the experimental results, it could be conduced that the proposed controller is superior to conventional controllers in both control performance and thermal comfort. The climate control system in cars is difficult to model mathematically so we tested a fuzzy logic control system which promised better results.

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A Study on the Fault Analysis of the Voltage Controller for the Combat Vehicle Generator (전투차량 발전기용 전압조정기 내열성 향상을 위한 고장분석 연구)

  • Ryu, Jeong-Min;Lee, Yong-Jun;Son, Kwonil
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.20 no.11
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    • pp.386-393
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    • 2019
  • In this study, we investigated the cause of a voltage controller failure that occurred in the operation of a combat vehicle and attempted to establish a solution for the failure. The failure in the voltage controller was found to be related to thermal resistance, which could be identified by disassembly analysis and a high temperature operation test. Especially, in the disassembly analysis, there was damage caused by high temperature such as soot on the molding material and cracking of the resisters. In addition, in the high temperature operation test, the test results show that the internal temperature of the voltage controller was relatively higher than the external temperature. This means that the voltage controller failure could be attributed to the excessive heat and insufficient thermal resistance. In order to improve the thermal resistance of the voltage controller, several designs with changing circuits and structures were devised. Improvement of thermal resistance was verified by measuring reduction of internal temperatures in the high temperature comparison test.

Design Of Fuzzy Controller for the Steam Temperature Process in the Coal Fired Power Plant

  • Shin, Sang Doo;Kim, Yi-Gon;Lee, Bong Kuk;Bae, Young Chul
    • International Journal of Fuzzy Logic and Intelligent Systems
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    • v.4 no.2
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    • pp.187-192
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    • 2004
  • In this paper, we proposed the method to design fuzzy controller using the experience of the operating expert and experimental numeric data for the robust control about the noise and disturbance instead of the traditional PID controller for the main steam temperature control of the thermal power plant. The temperature of main steam temperature process has to be controlled uniformly for the stable electric power output. The process has the problem of the hunting for the cases of various disturbances. In that case, the manual action of the operator happened to be introduced in some cases. We adopted the TSK (Takagi-Sugeno-Kang) model as the fuzzy controller and designed the fuzzy rules using the informations extracted directly from the real plant and various operating condition to solve the above problems and to apply practically. We implemented the real fuzzy controller as the Function Block module in the DCS(Distributed Control System) and evaluated the feasibility through the experimental results of the simulation.

Immune Based 2-DOF PID Controller Design for Complex Process Control

  • Kim, Dong-Hwa
    • 제어로봇시스템학회:학술대회논문집
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    • 2002.10a
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    • pp.70.2-70
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    • 2002
  • In the thermal power plant, it is difficult to maintain strict control of the steam temperature in order to avoid thermal stress, because of variation of the heating value according to the fuel source, the time delay of changes in main steam temperature versus changes in fuel flow rate, difficulty of control on the main steam temperature control and the reheater steam temperature control system owing to the dynamic response characteristics of changes in steam temperature and the reheater steam temperature, fluctuation of inner fluid water and steam flow rates widely during load-following operation. Up to the present time, the PID controller has been used to operate this system...

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Steam Temperature Control of Attemperator in Thermal Power Plant (화력발전소에서 과열저감기의 증기온도제어)

  • Shin, Hwi-Beom
    • Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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    • v.25 no.7
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    • pp.40-48
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    • 2011
  • An attemperator is a part of the 4-stage superheater in the boiler system of the thermal power plant. The attemperator receives the over-heated steam and makes the steam with proper temperature by adjusting the control valve of the cold steam. In this paper, the attemperator is modeled considering physical point of view and the linearized model is derived for the control purpose. To overcome the integral windup phenomenon due to the opening limitation of the control valve, an anti-windup PI controller is proposed to the attemperator and compared with the PI controller operated in the thermal power plant in view of control performance.

Nonlinear Optimal Control of an Input-Constrained and Enclosed Thermal Processing System

  • Gwak, Kwan-Woong;Masada, Glenn Y.
    • International Journal of Control, Automation, and Systems
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    • v.6 no.2
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    • pp.160-170
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    • 2008
  • Temperature control of an enclosed thermal system which has many applications including Rapid Thermal Processing (RTP) of semiconductor wafers showed an input-constraint violation for nonlinear controllers due to inherent strong coupling between the elements [1]. In this paper, a constrained nonlinear optimal control design is developed, which accommodates input constraints using the linear algebraic equivalence of the nonlinear controllers, for the temperature control of an enclosed thermal process. First, it will be shown that design of nonlinear controllers is equivalent to solving a set of linear algebraic equations-the linear algebraic equivalence of nonlinear controllers (LAENC). Then an input-constrained nonlinear optimal controller is designed based on that LAENC using the constrained linear least squares method. Through numerical simulations, it is demonstrated that the proposed controller achieves the equivalent performances to the classical nonlinear controllers with less total energy consumption. Moreover, it generates the practical control solution, in other words, control solutions do not violate the input-constraints.

Real time compensation for quasistatic errors of a horizantal machining center (수평 머시닝 센터의 준 정적 오차의 실시간 보정)

  • Yang, Seung-Han
    • Journal of the Korean Society for Precision Engineering
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    • v.14 no.11
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    • pp.154-162
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    • 1997
  • A real time error compensation system was developed to improve the quasistatic volumetric accuracy of a machining center by using sensing, metrology, modeling, and computer control techniques. Including thermal errors, 32 error components are formulated in the time-space domain. Fifteen thermal sensors are used to characterize the temperature field of the machine. A compensation controller based on the IBM/PC has been linked with a CNC controller to compensate for machine errors in real time. The maximum linear displacement error in 4 body diagonals were reduced from 140 ${\mu}m$ to 34.5${\mu}m$ with this compensation system, and the spindle thermal drift in space was reduced from 147.3 ${\mu}m$ to 16.8 ${\mu}m$.

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Development of auto-tuning PID controller for Temperature Control systems and Its Application to Rapid Thermal Processor (온도제어용 자동동조 PID 제어기 설계와 RTP에의 적용)

  • 임재식;이영일
    • 제어로봇시스템학회:학술대회논문집
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    • 2000.10a
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    • pp.62-62
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    • 2000
  • An auto-tuning PID controller which is adequate for temperature control is developed based on relay-control and pole-placement Using the critical frequency which is obtained from relay-control parameters of assumed model are identified. Pole/zero-placement PID controller is designed for the identified model. The desired pole/zeros are determined so that the closed-loop has overshoot free step response. The developed auto-tuning PID controller was successfully applied to the temperature control of RTP.

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Intelligent 2-DOF PID Control For Thermal Power Plant Using Immune Based Multiobjective

  • Kim, Dong-Hwa
    • 제어로봇시스템학회:학술대회논문집
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    • 2003.10a
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    • pp.1371-1376
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    • 2003
  • In the thermal power plant, the main steam temperature is typically regulated by the fuel flow rate and the spray flow rate, and the reheater steam temperature is regulated by the gas recirculation flow rate. However, Strictly maintaining the steam temperature can be difficult due to heating value variation to the fuel source, time delay changes in the main steam temperature, the change of the dynamic characteristics in the reheater. Up to the present time, PID Controller has been used to operate this system. However, it is very difficult to achieve an optimal PID gain with no experience, since the gain of the PID controller has to be manually tuned by trial and error. This paper focuses on tuning of the 2-DOF PID Controller on the DCS for steam temperature control using immune based multiobjective approach. The stable range of a 2-DOF parameter for only this system could be found for the start-up procedure and this parameter could be used for the tuning problem. Therefore tuning technique of multiobjective based on immune network algorithms in this paper can be used effectively in tuning 2-DOF PID controllers.

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