• Title/Summary/Keyword: test automation

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Assessment on Economies-Environmental Affect of Smart Operation System(SOS) in Sewage Treatment Plant (실증규모 하수처리장에 적용된 스마트 운영시스템의 경제-환경적 기여도 평가)

  • Kim, Younkwon;Seo, InSeok;Kim, Hongsuck;Kim, Jiyeon
    • Journal of Environmental Impact Assessment
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    • v.22 no.6
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    • pp.581-589
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    • 2013
  • Generally, Sewage Treatment Plants(STPs) are complexes systems in which a range of physical, chemical and biological processes occur. However, their performance strongly depends on the know-how acquired by the field-engineer. Recently, in order to solve this situations, various operation and management technologies based on the Instrumentation, Control and Automation(ICA) have been developed. As a economies-environmental affect point of view, this study was for the performance evaluation and assessment of results from the Smart Operation System(SOS) in full-scale STP. The SOS in STP consisted of the process monitoring module, including real-time influent prediction and effluent simulation, and the Smart Air Control(SAC) module. According to the results from field test for 2 years, the results of economical evaluation, amount of benefits and cost saving by the SOS have shown to be much higher than that of traditional operation. Nevertheless, the removal load(kg/yr) of BOD 13.3 %, COD 28.2 %, TN 44.4 % and TP 20.8 % were increased, respectively. Remarkable improvement of removal load could be achieved after the SOS was adapted. It was concerned that the SOS offer a user friendly functionalities and cost saving needed by the field-engineers. In addition, it was expected that the results of this study would supply helpful information for design and cost saving for the SOS in full-scale STP.

Implementation of Self-adaptive System using the Algorithm of Neural Network Learning Gain

  • Lee, Seong-Su;Kim, Yong-Wook;Oh, Hun;Park, Wal-Seo
    • International Journal of Control, Automation, and Systems
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    • v.6 no.3
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    • pp.453-459
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    • 2008
  • The neural network is currently being used throughout numerous control system fields. However, it is not easy to obtain an input-output pattern when the neural network is used for the system of a single feedback controller and it is difficult to obtain satisfactory performance with when the load changes rapidly or disturbance is applied. To resolve these problems, this paper proposes a new mode to implement a neural network controller by installing a real object for control and an algorithm for this, which can replace the existing method of implementing a neural network controller by utilizing activation function at the output node. The real plant object for controlling of this mode implements a simple neural network controller replacing the activation function and provides the error back propagation path to calculate the error at the output node. As the controller is designed using a simple structure neural network, the input-output pattern problem is solved naturally and real-time learning becomes possible through the general error back propagation algorithm. The new algorithm applied neural network controller gives excellent performance for initial and tracking response and shows a robust performance for rapid load change and disturbance, in which the permissible error surpasses the range border. The effect of the proposed control algorithm was verified in a test that controlled the speed of a motor equipped with a high speed computing capable DSP on which the proposed algorithm was loaded.

Development of a Inspection System for Automotive Part (자동차 부품 누락 방지를 위한 자동 선별 시스템)

  • Shin, Seok-Woo;Lee, Jong-Hun;Park, Sang-Heup
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.18 no.10
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    • pp.756-760
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    • 2017
  • Meeting the growing demand deadlines, reducing the production cost and upgrading the quality control measurements are the reasons why the automotive part manufacturers are venturing into automation. Attaining these objectives is impossible with human inspection for many reasons. Accordingly, the introduction of inspection system purposely for door hinge bracket inspection is presented in this study as an alternative for human inspection. This proposal is designed to meet the demands, features and specifications of door hinge bracket manufacturing companies in striving for increased throughput of better quality. To improve demerits of this manual operation, inspection system is introduced. As the inspection algorithm, template matching algorithm is applied to distinguish the articles of good quality and the poorly made articles. Through the verification test of the inspection process algorithm and the similarity metric matching algorithm, the detection accuracy was 98%, and it was applied to the production site to contribute to the improvement of the productivity due to the decrease of the defective product.

A Development of Component Vulnerability Analysis Program for Armored Fighting Vehicle using Criticality based on FMECA (FMECA 기반 위험도를 활용한 전차의 구성 부품별 취약성 분석 프로그램의 개발)

  • Hwang, Hun-Gyu;Kang, Ji-Won;Lee, Jang-Se
    • Journal of the Korea Institute of Information and Communication Engineering
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    • v.19 no.8
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    • pp.1973-1980
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    • 2015
  • The combat system has a different purpose depending on its mission. All functions of combat system are important, but, the components that related main functions for the purpose, are important than other components. Also, the hit probability of component is proportional to area of the component. Therefore, when we analyze vulnerability of combat system, to consider the importance and hit probability of component. Thus to improve reliability of combat system, we apply the analyzed result to design combat system. In this paper, we develop a vulnerability analysis program based on criticality which calculated from importance and hit probability of components by related researches. To do this, we propose a methodology to apply criticality of components, and define classification rates for calculating criticality based on FMECA. Additionally, we propose a technique of vulnerability analysis using criticality of components, and apply the proposed technique to develop and test the vulnerability analysis program for automation of analysis.

A Study on the Status and Major Achievements on Mine Subsidence Prevention Technology (광해방지 지반침하방지 기술개발 추진 현황 및 주요 성과)

  • Yang, In Jae;Lee, Seung Ah
    • Tunnel and Underground Space
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    • v.27 no.6
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    • pp.357-365
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    • 2017
  • The mine subsidence prevention technology has been promoted based on the field test for design, construction, automation measurement and monitoring optimized for investigation, design and mine-filling efficiency customized in Korean mining environment. Based on the R&D roadmap ('07~'16) of the 1st and 2nd stage, mine reclamation technology development has been focused on developing method of evaluating subsidence stability, development of filling material and optimum filling technology, and development of measuring instrument. In the future, in order to systematic management for the subsidence risk areas, we intend to enhance technological capabilities and strengthen the technological infrastructure for business promotion in parallel with the discovery and introduction of new technology to prevent subsidence in the 4th Industrial Revolution era.

Study of a Low-Temperature Bonding Process for a Next-Generation Flexible Display Module Using Transverse Ultrasound (횡 초음파를 이용한 차세대 플렉시블 디스플레이 모듈 저온 접합 공정 연구)

  • Ji, Myeong-Gu;Song, Chun-Sam;Kim, Joo-Hyun;Kim, Jong-Hyeong
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.36 no.4
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    • pp.395-403
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    • 2012
  • This is direct bonding many of the metal bumps between FPCB and HPCB substrate. By using an ultrasonic horn mounted on an ultrasonic bonding machine, it is possible to bond gold pads onto the FPCB and HPCB at room temperature without an adhesive like ACA or NCA and high heat and solder. This ultrasonic bonding technology minimizes damage to the material. The process conditions evaluated for obtaining a greater bonding strength than 0.6 kgf, which is commercially required, were 40 kHz of frequency; 0.6MPa of bonding pressure; and 0.5, 1.0, 1.5, and 2.0 s of bonding time. The peel off test was performed for evaluating bonding strength, which was found to be more than 0.80 kgf.

Development of a Plum (Japanese Apricot) Seed Remover for Multipurpose Plum Flesh Processing

  • Ali, Mohammod;Park, Seong-Jin;Akhter, Tangina;Kim, Gwang-Shim;Yang, KyuWon;Seonwoo, Hoon;Kim, Hyuck-Joo
    • Journal of Biosystems Engineering
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    • v.42 no.4
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    • pp.283-292
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    • 2017
  • Purpose: Japanese Apricot, a type of plum, has various medicinal and economical applications. Plums are quite popular worldwide, but their deseeding remains a serious impediment to their processing. Therefore, a plum (Japanese Apricot) seed remover (PSR) was developed that can use various types of cutters according to the purpose of the plum processing, and its performance was evaluated. Methods: The proposed PSR, which allows multipurpose cutters, namely, zero-, two-, and four-blade cutters, to be installed, was first designed and manufactured. To identify appropriate parameters related to the cutting pressure, plums were harvested from three regions during three harvesting periods, and their geometrical and mechanical properties were measured. After application of the parameters related to the cutting pressure, a performance test was carried out on both fresh and frozen plums by identifying the ratios of the flesh recovery, seed recovery, seed breakage, deseeding efficiency, and machine efficiency. Results: The results show that, using the proper calculation of the processing parameters, 100% deseeding efficiency was facilitated regardless of the type of cutter used. However, in the case of a four-blade cutter, there are significant differences in the flesh recovery ratio according to the plum setting angle. Between the fresh and frozen plums, all cutters showed a significantly better flesh recovery ratio for the case of fresh plums. Conclusions: This machine will advance the plum processing technology, and eventually help the plum industry flourish.

The CTD Evaluation or Simple and Iterative Task through the Improvement of Working Conditions (작업환경개선을 통한 단순반복작업의 누적외상평가)

  • 서승록;임완희
    • Journal of Korea Society of Industrial Information Systems
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    • v.6 no.4
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    • pp.12-21
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    • 2001
  • Recently, as work strength is deepened, as well, labor environments is changed, simple and iterative worker's Cumulative Trauma Disorders(CTD) is gradually being increased. Accordingly, this study was designed to represent its system design to carry out their iterative and simple task by machine through the difference of muscle fatigue between worker on handling line and worker under the work environments by Air Balance System for the purpose of analyzing their muscle fatigue test according to fulfillment of iterative and simple task. From the result of this study, with regard to the comparison of muscle fatigue between work on handling line and work on automation line on the occasion of refractory brick loading, their muscle fatigue extent under the work environments by Air Balance system was lower than it of handling by AMEG(64.1%), MF(65.3%), MPF(64.3%), ZCR(63.6%) respectively. And also, generally there showed similar transfer at the aspect of muscle mobilization. In other words, we can say that work environments by Air Balance System is beneficial at the aspect of alleviating works' fatigue extent on handling line. As well, the result of this study shows that worker's exposure to Cumulative Trauma Disorders(CTD) is relatively low.

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The Operational Comparison of SPOT GCP Acquisition and Accuracy Evaluation

  • Kim, Kam-Lae;Kim, Uk-Nam;Chun, Ho-Woun;Lee, Ho-Nam
    • Korean Journal of Geomatics
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    • v.1 no.1
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    • pp.1-5
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    • 2001
  • This paper presents an investigation into the operational comparison of SPOT triangulation to build GCP library by analytical plotter and DPW (digital photogrammetric workstation). GCP database derived from current SPOT images can be used to other image sensors of satellite, if any reasons, such as lack of topographic maps or GCPs. But, general formulation of a photogrammetric process for GCP measurement has to take care of the scene interpretation problem. There are two classical methods depending on whether an analytical plotter or DPW is being used. Regardless of the method used, the measurement of GCPs is the weakest point in the automation of photogrammetric orientation procedures. To make an operational comparison, five models of SPOT panchromatic images (level 1A) and negative films (level 1AP) were used. Ten images and film products were used for the five GRS areas. Photogrammetric measurements were carried out in a manual mode on P2 analytical plotter and LH Systems DPW770. We presented an approach for exterior orientation of SPOT images, which was based on the use of approximately eighty national geodetic control points as GCPs which located on the summit of the mountain. Using sixteen well-spaced geodetic control points per model, all segments consistently showed RMS error just below the pixel at the check points in analytical instrument. In the case of DPW, half of the ground controls could not found or distinguished exactly when we displayed the image on the computer monitor. Experiment results showed that the RMS errors with DPW test was fluctuated case by case. And the magnitudes of the errors were reached more than three pixels due to the lack of image interpretation capability. It showed that the geodetic control points is not suitable as the ground control points in DPW for modeling the SPOT image.

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Tolerance Computation for Process Parameter Considering Loss Cost : In Case of the Larger is better Characteristics (손실 비용을 고려한 공정 파라미터 허용차 산출 : 망대 특성치의 경우)

  • Kim, Yong-Jun;Kim, Geun-Sik;Park, Hyung-Geun
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.40 no.2
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    • pp.129-136
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    • 2017
  • Among the information technology and automation that have rapidly developed in the manufacturing industries recently, tens of thousands of quality variables are estimated and categorized in database every day. The former existing statistical methods, or variable selection and interpretation by experts, place limits on proper judgment. Accordingly, various data mining methods, including decision tree analysis, have been developed in recent years. Cart and C5.0 are representative algorithms for decision tree analysis, but these algorithms have limits in defining the tolerance of continuous explanatory variables. Also, target variables are restricted by the information that indicates only the quality of the products like the rate of defective products. Therefore it is essential to develop an algorithm that improves upon Cart and C5.0 and allows access to new quality information such as loss cost. In this study, a new algorithm was developed not only to find the major variables which minimize the target variable, loss cost, but also to overcome the limits of Cart and C5.0. The new algorithm is one that defines tolerance of variables systematically by adopting 3 categories of the continuous explanatory variables. The characteristics of larger-the-better was presumed in the environment of programming R to compare the performance among the new algorithm and existing ones, and 10 simulations were performed with 1,000 data sets for each variable. The performance of the new algorithm was verified through a mean test of loss cost. As a result of the verification show, the new algorithm found that the tolerance of continuous explanatory variables lowered loss cost more than existing ones in the larger is better characteristics. In a conclusion, the new algorithm could be used to find the tolerance of continuous explanatory variables to minimize the loss in the process taking into account the loss cost of the products.