• Composites Research
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• 제29권4호
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• pp.173-178
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• 2016

Graphene oxide (GO) was concurrently reduced and functionalized using long alkyl chain dodecyl amine (DA). The DA functionalized GO (DA-G) was assumed to disperse homogenously in linear low density polyethylene (LLDPE). Subsequently, DA-G was used to fabricate DA-G/LLDPE composites by melt mixing technique. Fourier transform infrared spectra analysis was performed to ascertain the simultaneous reduction and functionlization of GO. Field emission scanning electron microscopy analysis was performed to ensure the homogenous distribution and dispersion of DA-G in LLDPE matrix. The enhanced storage modulus value of the composites validates the homogenous dispersion of DA-G and its good interfacial interaction with LLDPE matrix. An increased in tensile strength value by ~ 64% also confirms the generation of good interface between the two constituents, through which efficient load transfer is possible. However, no significant improvement in glass transition temperature was observed. This simple technique of fabricating LLDPE composites following industrially viable melt mixing procedure could be realizable to developed mechanically strong graphene based LLDPE composites for future applications.

• 한국생산제조학회지
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• 제23권2호
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• pp.145-151
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• 2014

Recently, the growing demand for weight reduction and improved structure durabilityfor commercial vehicles has led to active research into the development and application of suitablecomposite materials. This studysuggests abimaterial composite frame produced by apultrusion process to replace steel frames. We focused on the development of a composite frameconsisting of two types of materialsby mixing anorthotropic material with anisotropic material. The inside layer consisted of an aluminum pipe, and the outside layer was composed of a glass fiber pipe. To determine the strength and failure mechanisms of the composite material, tensile tests, shear tests, and three-point bending tests were conducted, followed by fatigue tests. After static testing, the fatigue tests were conducted at a load frequency of 5 Hz, a stress ratio (R) of 0.1, and an endurance limit of $10^6$ for the S-N curve. The resultsshowed that the failure modes were related to both the core design and the laminating conditions.

• 동력기계공학회지
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• 제13권5호
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• pp.67-75
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• 2009

Recently, the higher capacity waste heat recovery PDC clean ventilation system has a tendency which is increasing due to the excellent energy reduction in factory, big building, and so on. This system was developed to complement the room environment which is deteriorated. However, the researches and technologies about this system were not well studied. Specially, the characteristic for heat exchanger element used to this system were not well known. Therefore, this study was carried out to evaluate the mechanical properties of the heat exchanger element as the core parts compose of this system. From results, tensile strength and elongation of the plate type heat exchanger element had about 10.11~14.32 kgf/$mm^2$ and 8.0~16.2%, respectively.

• 소성∙가공
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• 제24권6호
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• pp.411-417
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• 2015

The piston engine is an essential component in automobiles. Since the piston is used in a high temperature and high pressure environment, the piston needs to be manufactured to achieve high strength and high durability. In addition, cost reduction is also an important consideration. In conventional forging, an additional heat treatment after hot forging is necessary to ensure proper mechanical properties for heavy-duty engine pistons. The newly developed manufacturing method lowers production costs by saving manufacturing time and reduces energy consumption. The current paper describes the hot forging of an engine piston made from 38MnSiVS5 micro-alloyed steel using controlled cooling. The finite element analysis was used to check for possible problems and suitable press capacity. Hot forging experiments were then conducted on a 2500tons crank press to evaluate feasibility of the proposed material and process. To check the mechanical properties after hot forging, the forged specimens were tensile tested, and the microstructures were examined in order to compare the results with the conventionally forged material. The skirt region of the as-forged 38MnSiVS5 piston showed better material properties compared to the conventional material. In addition, the total production time was reduced by about 80% as compared to conventional forging.

• Advances in concrete construction
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• 제2권4호
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• pp.309-324
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• 2014

In the design of reinforced concrete structural walls, in order to ensure adequate inelastic displacement behaviour and to sustain deformation demands imposed by strong ground motions, special reinforcement is considered while designing. However, these would lead to severe reinforcement congestion and difficulties during construction. Addition of randomly distributed discrete fibres in concrete improves the flexural behaviour of structural elements because of its enhanced tensile properties and this leads to reduction in congestion. This paper deals with effect of addition of steel fibres on the behavior of high performance fibre reinforced cement concrete (HPFRCC) slender structural walls with the different volume fractions of steel fibres. The specimens were subjected to quasi static lateral reverse cyclic loading until failure. The high performance concrete (HPC) used was obtained based on the guidelines given in ACI 211.1 which was further modified by prof.Aitcin (1998). The volume fraction of the fibres used in this study varied from 0 to 1% with an increment of 0.5%. The results were analysed critically and appraised. The study indicates that the addition of steel fibres in the HPC structural walls enhances the first crack load, strength, initial stiffness and energy dissipation capacity.

• 한국재료학회지
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• 제26권1호
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• pp.8-12
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• 2016

Effects of conventional rolling(CR) and differential speed rolling(DSR) on the microstructure and mechanical properties of Cu-Ni-Si alloy were investigated in detail. The copper alloy with thickness of 3 mm was rolled to 50 % reduction at ambient temperature without lubricant with a differential speed ratio of 2:1. The conventional rolling in which the rolling speed of upper and lower rolls is identical was performed under identical rolling conditions. The shear strain introduced by the CR showed positive values at positions of upper roll side and negative values at positions of lower roll side. However, it showed zero or positive values at all positions for the samples rolled by the DSR. The microstrucure and texture development of the as-rolled copper alloy did not show any significant difference between CR and DSR. The tensile strength of the DSR processed specimen was larger than that of the CR processed specimen. The effects of rolling methods on the microstructure and mechanical properties of the as-rolled copper alloy are discussed in terms of the shear strain.

• 한국정밀공학회지
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• 제27권9호
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• pp.58-66
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• 2010

This study examines thermal safety on three-way catalyst that dominates 70 % among whole exhaust gas purification device in 2003. Three-way catalyst durability in the Korea requires 5 years/80,000 km in 1988 but require 10 years/120,000 km after 2002. Three-way catalyst durability in the USA requires 7 years/120,000 km but require 10 years/160,000 km after 2004. Three-way catalyst maintains high temperature in interior domain but maintains low temperature on outside surface. Therefore this device shows tensile stress on outside surface. Temperature distribution of three-way catalyst was acquired by thermal flow analysis for predicted thermal flow parameter. Thermal stress analysis for three-way catalysis was performed based on this temperature distribution. Thermal safety of three-way catalyst was estimated by power law dynamic fatigue life estimation and strength reduction methods for thermal stress.

• 터널과지하공간
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• 제24권1호
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• pp.89-96
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• 2014

절리면의 전단강도를 결정하는 중요한 인자로 알려진 암반 절리면의 거칠기는 여러 가지 방법에 의해 연구되어 왔다. 하지만, 거칠기를 구성하는 요소인 1차 거칠기와 2차 거칠기를 분리하여 거칠기를 평가하려는 시도는 매우 제한적으로 수행되고 있다. 본 연구에서는 인장절리 시험편을 이용하여 직접전단시험을 통해 2차 거칠기 요소를 파괴하고 이를 거칠기 파라미터를 이용하여 정량화 하였다. 거칠기 파라미터는 수직응력과 측정 간격이 증가할수록 감소하였으나, 1.5 MPa 이상의 수직응력에서는 일정한 경향을 나타내지 않았다. 또한 전단 반대방향의 거칠기 면적 감소율은 거칠기 파라미터가 증가할수록 감소하였다.

• 펄프종이기술
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• 제45권4호
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• pp.27-33
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• 2013

Manufacturing fabrics from dissolving cellulosic pulp is increasing in these days. For making high quality of cellulose-based fabrics, control of cellulose DP (degree of polymerization), its alpha cellulose content, its brightness, and its crystallinity are important. To process the cellulosic raw material, refining of cellulosic fibers is essential, and it is important to know if refining affects those important cellulose properties. The effects of PFI mill and Valley beater refining on the alpha-cellulose content, cellulose DP, crystallinity, and paper mechanical properties of wood and two different cotton fibers were studied. The results showed that PFI mill refining rarely affected those properties. Fibers refined by a Valley beater displayed a small reduction in fiber length in comparison with those refined by a PFI mill. However, the Valley beater refining method produced almost no changes in cellulose properties, either. The refining process seemed to have very little effect on the cellulose DP, crystallinity index, or alpha-cellulose content until the freeness decreased to around 300 mL CSF for wood and 100 mL CSF for cotton fibers, respectively. There were also no differences in tensile strength development in two refining methods.

• 펄프종이기술
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• 제47권2호
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• pp.9-16
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• 2015

High loading of base paper is regarded as one of reasons to aggravate fold cracking of coated paper. But the relationship between the ash content of base paper and fold cracking of coated paper has not been shown yet. We investigated the effect of ash content in base paper on the fold cracking of coated paper. Handsheets with three different ash contents (19.5-23.5%) were prepared, and double layered coating were applied on the top side of the handsheets. A gravimetric water retention meter (AA-GWR) was employed to fold the paper with a uniform pressure after solid printing on the coated surface. The fold cracking was digitized by calculating the cracked area by means of an image analysis technique. Results suggested that high ash content in the base paper increased the fold cracking of the outer surface of coated papers. In the case of inner surface greater fold crack areas were obtained, and the number of cracks decreased because long and wide cracks were formed. Reduction in tensile strength and thickness appeared to give greater fold cracking for highly loaded papers.