• Title/Summary/Keyword: synthetic yarn

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Effect of Processing Conditions of ITY on the Physical Properties of Compound Yarn for New Synthetic Fabrics(I) (ITY 제조공정조건이 신합섬용 복합사의 물성에 미치는 영향(I))

  • 이상정;김승진;한원희;노태철
    • Textile Coloration and Finishing
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    • v.12 no.5
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    • pp.273-279
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    • 2000
  • Interlace textured yarn was developed in order to increase weaving process efficiency. Today, interlace texturing is very useful method of manufacturing the high added value compound yarns for new synthetic fabrics. In this research, new silky type high added value compound yarns were. manufactured by interlace texturing technology and tested their properties. The object of this research is to investigate the relationship between interlace textured yarn properties and processing parameters that is air pressure, yarn tension and take-up speed. The original filament yarns used were TTD(Thick & Thin Semi-Dull) 110d/72f and SCD(Semi-Dull Cation Dyeable) 75d/36f. 27 specimens were manufactured and tested for their physical properties-nip density, tensile properties, multi-step shrinkage test and surface structure by SEM. The air pressure was main process condition to change properties of interlace textured yarns. And interlace textured process had influence on weaving preparation process, weaving, knitting and so on. It has some influence on shrinkage properties of dyeing and finishing processes.

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Studies on the compound spun silk and its fabrics (복합견방사 및 그 제품개발에 관한 연구)

  • 남중희;송기언
    • Journal of Sericultural and Entomological Science
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    • v.18 no.1
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    • pp.27-39
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    • 1976
  • In this study several kinds of spun silk yarn-synthetic filament compounded yarn was manufactured, and several fabrics woven from above mentioned silk compound yarn for evaluation of serviceability as clothing materials. The following results were obtained: 1. Degumming agents are in the order of sodium silicate, sodium hydroxide, sodium carbornate, soap and water. 2. When the concentration of sodium hydroxide is exceeded 3%, degradation of floss silk property is resulted because of excessive dissolving out of silk protein. 3. Degumming effect is much improved by concentration of degumming agent and less by its treating time. 4. Simultaneous application of more the 2 kinds of degumming agent is desirable for improvement of floss silk. 5. Application of natural organic acid brings very good results in keeping original scooping and color of the silk. 6. Load and elongation it increased by compound with synthetic filament yarn. 7. Even the evenness of compound yarn is largely dependent on the quality of floss silk and extent of degumming, the C.V.% of silk compound yarn in the experiment was 8-12%. 8. Single bath dyeing technique was impossible for their cloth, and dyeing was performed in 2 bath system separately for silk and synthetic fiber. 9. Shrinkage ratio due to the dyeing of fabric was 23% in case of polyester and spun silk fabric. 10. The final woven cloth can be applicable to (a) Blouse in care of thin cloth (compound silk fabric) (b) Korean costume for women in case of thick cloth. (compound hand spun silk fabric)

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Physical Properties of Nylon Textured Yarn according to False Twist Texturing Parameters (II) - Effect of Disk/Yarn and Temperature - (가연조건에 따른 나일론 섬유의 물성 (II) - Disk/Yarn과 온도의 영향 -)

  • Hu, Jong-Tea
    • Textile Coloration and Finishing
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    • v.20 no.1
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    • pp.36-43
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    • 2008
  • False twist texturing uses the thermoplastic property of synthetic yarn and produces a bulk and a stretch by giving the filament a permanent crimp. This study investigated the effects of false twist texturing parameters, disk/yarn(D/Y) and heater temperature, on the physical properties of nylon textured yarn. D/Y was a primary determinant of twist numbers of filaments and was proportionally increased with the twist numbers of filaments, resulting in an increase of crimp rigidity of the textured yarn. Heater temperature, a determinant of the heat setting of transformed filaments, was proportionally increased with the increase of crimp rigidity. Nylon 6 was partially melted at $190^{\circ}C$. This study consequently suggested the optimal parameters of nylon 6 85d/68f full-dull POY.

Effect of Processing Conditions of ITY on the Physical Properties of Compound Yarn for New Synthetic Fabrics( II ) (ITY 제조공정조건이 신합섬용 복합사의 물성에 미치는 영향(II))

  • 한원희;이승환;이상정;노태철;김승진
    • Textile Coloration and Finishing
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    • v.13 no.2
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    • pp.135-140
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    • 2001
  • Interlace texturing is very useful method to make compound yarns for new synthetic fabrics. In this study, we make the compound ems for peach skin fabric by interlace texturing method. This study surveys relationship between physical properties of interlace textured yarns and process conditions such as air pressure, yarn tension and take-up speed. Nip density, tensile properties and multi-step shrinkage of the various specimens were discussed with process conditions.

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The Physical Properties of Super Bulky Yarn According to Textured Condition (Super Bulky Yarn의 사가공 조건에 따른 물성변화)

  • Park, Myung-Soo
    • Fashion & Textile Research Journal
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    • v.12 no.4
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    • pp.500-507
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    • 2010
  • In this study, physical properties were studied by using latent stretching yarn in order to develop the texturing yarn technique for super bulky yarn, which is better in bulkiness and handle than natural wool and also adds property of synthetic fiber to natural wool. In order to obtain textured conditions by analysing basic properties for manufacturing DTY yarn with super bulky property, DTY 50d/12 after spinning latent yarn spined POY 80d/12 was obtained under the two conditions of (i) false twist(T/M) level 3 in DTY texturing and (ii) draw ratio level 4 in draw texturing. For DTY texturing yarn, Elongation rate increased as the heat treatment time and temperatures increased. In addition, shrinkage became higher as false twist was higher, so that elongation rate became lower. When annealing became longer in time and higher in temperature, initial modulus increased. In addition, as the count of false twist increased, the initial modulus showed higher values. For draw texturing yarn, under the conditions of heat temperature 180 and heating time 30 minutes, shrinkage rate in draw ratio 1.55 and 1.6 draw ratio was 7%, and that in 1.65 and 1.7 draw ratio was 8.5%. High draw ratio samples' tenacity was much influenced by heating time and temperature, but low draw ratio samples' tenacity was influenced not by treated time, but by treated temperature.

Physical Properties of Nylon Textured Yarn according to False Twist Texturing Parameters (I) - Effect of Speed and Draw Ratio - (가연조건에 따른 나일론 섬유의 물성 (I) - 가연속도와 연신비의 영향 -)

  • Hu, Jong-Tea
    • Textile Coloration and Finishing
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    • v.20 no.1
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    • pp.28-35
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    • 2008
  • Texturing is the process of including a characteristic of a natural fiber in a synthetic fiber. The most common method of it the false twist texturing. Nylon textured yarn is primarily manufactured by the disk type. The major process parameters or the disk type false twist machine ratio, disk/yarn, and heater temperature. This study therefore investigated the effects of false twist texturing, especially speed and draw ratio, on the physical properties of nylon textured yarn. The increase of speed was proportional to the increase of unwinding tension, which could reduce the production efficiency by elevating the tension affecting to fiber during the process. In addition, the increase of speed was inversely proportional to the increase of crimp rigidity of nylon textured yarn. Draw ratio was proportionally increased with the increase of tenacity and the reductions of fineness and elongation, showing the influence or draw ratio to the ultimate physical properties of textured yarn.

Manufacture of Soluble Micro-fiber and Low Melting Polymer for Interior Synthetic Leather (인테리어용 인조가죽을 위한 용출형 극세사와 저온 융착사의 제조)

  • Ahn, Young-Moo
    • Korean Journal of Human Ecology
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    • v.12 no.4
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    • pp.529-537
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    • 2003
  • This study was conducted to manufacture the soluble micro-fiber and to synthesize low melting polymer for the interior fabric not to use the polyurethane resin causing some problems. Low melting polyester for weft yarn was introduced by adding 30-40 mol% ratio of isophthalic acid to a main chain of polyethylene terephthalate to decrease the melting temperature up to heat setting temperature. Micro-fiber for warp yarn consisted of both soluble and insoluble components with multi-layered structure. When the soluble micro-fiber was treated by alkaline hydrolysis with 3-5% concentration of NaOH, it showed the turning point at 28% weight loss since soluble polyester was hydrolyzed approximate five times faster than regular polyester.

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Effect of Processing Conditions of ITY on the Physical Properties of Compound Yarn for New Synthetic Fabrics(Ⅱ) (ITY 제조공정조건이 신합섬용 복합사의 물성에 미치는 영향(Ⅱ))

  • Han, Won Hui;Lee, Seung Hwan;Lee, Sang Jeong;No, Tae Cheol;Kim, Seung Jin
    • Textile Coloration and Finishing
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    • v.13 no.2
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    • pp.49-49
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    • 2001
  • Interlace texturing is very useful method to make compound yarns for new synthetic fabrics. In this study, we make the compound yarns for peach skin fabric by interlace texturing method. This study surveys relationship between physical properties of interlace textured yarns and process conditions such as air pressure, yarn tension and take-up speed. Nip density, tensile properties and multi-step shrinkage of the various specimens were discussed with process conditions.

Development of highly sensible wool mixed fabric with conjugated texturing and yarn dyeing technologies

  • Park, Joon-Soo;Seo, Mal-Yong
    • Proceedings of the Korean Society of Dyers and Finishers Conference
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    • 2009.03a
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    • pp.229-230
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    • 2009
  • Recently the demand for wool has been gradually decreasing due to global warming, oil depletion, Coolbiz campaign to reduce CO2 emission, and preference for business casual wear, while the price for wool materials has been constantly increasing. Wool, characterized by the natural touch and unique sensibility, is considered as one of the best natural materials, including silk. For wool, currently Korea almost depends on import from foreign countries. Therefore, 100% wool products cannot be competitive in terms of pricing and current trend. To secure sustaining competitiveness in the fiber market, it is required not only to develop new wool materials that enable expression of new sensibility that cannot be expressed by conventional wool fibers, but also to pursue differentiation of fundamental sensibility and functionality by highlighting advantages for wool as a natural fiber but by reducing its disadvantages through dominant conjugation with synthetic fibers. This study attempted to improve the technology of differentiating wool-like synthetic fibers such as polyester and combine technology with sensibility through mixing with wool materials. It also aimed to develop wool-like stretch materials and pre-treating and yarn dyeing technologies that enable fabrics to main natural wool-like touch and stretch, and ultimately to develop wool mixed fabrics that have new sensibility and functionality.

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Optimum Condition of Spinning for Rayon-like Yarn (Rayon-like 섬유의 최적 방사 조건)

  • Ahn, Young-Moo
    • Journal of Fashion Business
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    • v.12 no.1
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    • pp.120-128
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    • 2008
  • Rayon fiber as clothing material has silk-like property which relates to other synthetic fibers. It has many advantages that is required to women's clothes. However rayon has many shortcomings. Therefore this research is to spin rayon-like polyester which has high contraction property to be synthesized by previous research to solve those shortcomings and to maintain advantages of rayon. The contraction ratio of regular polyester is 30% and the contraction ratio of this synthesized polyester is over 60%. The spinning temperature of regular polyester ranges from $285^{\circ}C$ to $300^{\circ}C$. However, this copolymer is set range from $270^{\circ}C$ to $290^{\circ}C$, which is $10^{\circ}C$ less than regular polyester due to decreasing melting temperature. The spinning velocity effects the tensile strength and elongation of yarn magnificently. The high velocity of spinning makes yarn highly oriented, increases the tensile strength and decreases the elongation. This research defines the condition as following; draw ratio 2.734, First roller temperature $85^{\circ}C$, Slit heater temperature $175^{\circ}C$.