• Computers and Concrete
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• 제26권4호
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• pp.327-342
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• 2020

The objective of this study is to manufacture environmentally-friendly synthetic lightweight aggregates that may be used in the structural lightweight concrete production. The cold-bonding pelletization process has been used in the agglomeration of the pozzolanic materials to achieve these synthetic lightweight aggregates. In this context, it was aimed to recycle the waste fly ash by employing it in the manufacturing process as the major cementitious component. According to the well-known facts reported in the literature, it is stated that the main disadvantage of the synthetic lightweight aggregate produced by applying the cold-bonding pelletization technique to the pozzolanic materials is that it has a lower strength in comparison with the natural aggregate. Therefore, in this study, the metakaolin made of high purity kaolin and calcined kaolin obtained from impure kaolin have been employed at particular contents in the synthetic lightweight aggregate manufacturing as a cementitious material to enhance the particle crushing strength. Additionally, to propose a curing condition for practical attempts, different curing conditions were designated and their influences on the characteristics of the synthetic lightweight aggregates were investigated. Three substantial features of the aggregates, specific gravity, water absorption capacity, and particle crushing strength, were measured at the end of 28-day adopted curing conditions. Observed that the incorporation of thermally treated kaolin significantly influenced the crushing strength and water absorption of the aggregates. The statistical evaluation indicated that the investigated properties of the synthetic lightweight aggregate were affected by the thermally treated kaolin content more than the kaoline type and curing regime. Utilizing the thermally treated kaolin in the synthetic aggregate manufacturing lead to a more than 40% increase in the crushing strength of the pellets in all curing regimes. Moreover, two numerical formulations having high estimation capacity have been developed to predict the crushing strength of such types of aggregates by using soft-computing techniques: gene expression programming and artificial neural networks. The R-squared values, indicating the estimation performance of the models, of approximately 0.97 and 0.98 were achieved for the numerical formulations generated by using gene expression programming and artificial neural networks techniques, respectively.

• 한국콘크리트학회:학술대회논문집
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• 한국콘크리트학회 2004년도 춘계 학술발표회 제16권1호
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• pp.640-643
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• 2004

Synthetic lightweight aggregates are manufactured with recycled plastic and fly ash with 12 percent carbon. Nominal maximum-size aggregates of 9.5mm were produced with fly ash contents of 0 percent, 35 percent, and 80 percent by total mass of the aggregate. An expanded day lightweight aggregate and a normal-weight aggregate were used as comparison. Mechanical properties of the concrete determined included density, compressive strength, elastic modulus, and splitting tensile strength. Compressive and tensile strengths were lower for the synthetic aggregates; however, comparable fracture properties were obtained. Relatively low compressive modulus of elasticity was found for concretes with the synthetic lightweight aggregate, although high ductility was also obtained. As fly ash content of the synthetic lightweight aggregate increased, all properties of the concrete were improved.

• 한국농공학회지
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• 제37권1호
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• pp.73-80
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• 1995

This study was carried out to investigate the engineering properties of no-fines con- crete, consisting only of coarse aggregate, cement and water. The used coarse aggregates were two, one is natural coarse aggregate grading 4.75~ lOmm, the other is synthetic lightweight coarse aggregate grading 3~8mm. The results of this study are summarized as follows; 1. The W/C ratio of each type was increased with increase of additional amount of coarse aggregate. 2. The unit weight of used ndtural coarse aggregate was shown 1.762~2.184g/cm$^3$, and synthetic lightweight coarse aggregate was shown 0.756 ~ 1 .348g/cm$^3$. 3. The ahsorption rate of used natural coarse aggregate was shown 8.4 ~ 9.4 %, and synthetic lightweight coarse aggregate was shown 17.0~42.4%. 4. The compressive, tensile and hending strength was decreased with increase of coarse aggregate, respectively. The compressive strength of natural coarse aggregate 1:3 was shown 309kg/cm$^2$. 5. The ultrasonic pulse velocity and dynamic medulus of elasticity of each type was de- creased with increase coarse aggregate, respectively. Also, the decreasing rate of the natural aggregate was larger than that of the synthetic lightweight coarse ag- gregate.

• 한국농공학회지
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• 제37권5호
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• pp.90-100
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• 1995

This study was performed to develop the lightweight concrete using synthetic lightweight aggregate and natural coarse aggregate. Mixing ratios were three types, the first type was mixed cement and synthetic lightweight fine aggregate (Type CP), the second type was mixed cement, synthetic lightweight fine aggregate and synthetic lightweight coarse aggregate (Type CPE), the third type was mixed cement, synthetic lightweight fine aggregate and natural coarse aggregate (Type CPN). The results of this study are summarized as follows ; 1. The W/C of each mixing ratio was increased with increase of the amount of cement used, and it was shown higher in order of Type CP, CPN, CPE. 2. The unit weight of Type CP, CPE and CPN was 1.473~1.647g/cm$^3$, 1.467~1.622g/cm$^3$ and 1.658~1 .838g/cm$^3$, respectively. And the absorption ratio was approximately 20%, which was higher than that of the normal cement concrete. 3. The compressive strength of Type CP was shown 178 ~249kg/cm2, Type CPE was shown 149~241kg/cm$^2$ and Type CPN was shown 196~297kg/cm$^2$, respectively. Each strength ratio was smaller than that of the normal cement concrete. 4. The pulse velocity of Type CP, CPE and CPN was 2, 688~3, 240m/sec, 2, 981~3, 324m/sec and 2, 989 ~ 3, 545m/sec, respectively. And it was increased with increase of strength and unit weight. 5. The length change ratio at 28 days was in the range of 0.057~0.077%, and earlier length change ratio was higher than that of the later.

• 콘크리트학회논문집
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• 제17권1호
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• pp.19-25
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• 2005

폐플라스틱과 fly ash를 건설분야에서 재활용하는 것은 환경오염의 방지와 함께 경제적인 건설 신소재를 개발할 수 있어 각종 환경규제 속에 대처할 수 있는 훌륭한 방안이다. 본 연구에서는 $12\%$ 탄소를 함유한 fly-ash와 폐플라스틱를 이용하여 합성경량골재를 제작하였다. 최대치수 9.5mm의 골재는 fly ash 함유량을 $0\%$, $35\%$, $80\%$ 으로 제조하였다. 팽창 점토 경량 골재와 보통 중량 골재를 비교군으로 사용하였다. 골재의 입도, 비중, 흡수율을 실험하였으며 골재종류별로 다섯 변수의 콘크리트 공시체를 제조하였다. 합성경량골재 콘크리트의 특성을 파악하기 위하여 밀도, 압축강도, 탄성계수, 할렬인장강도, 파괴인성, 파괴 에너지등을 구하였다. 또한 콘크리트 내구성을 알 수 있는 표면박리 저항성 실험을 하였다. 실험결과 압축강도와 인장강도는 보통중량 골재와 일반적인 점토 경량골재를 사용한 콘크리트 보다 합성경량골재의 경우가 더 낮았으나 상대적으로 우수한 파괴특성을 나타내었다. 합성경량골재 콘크리트는 상대적으로 낮은 압축 탄성계수를 가졌으나 높은 연성을 나타내었다. 합성경량골재의 av ash 함유량이 증가함에 따라, 콘크리트의 모든 특성이 향상되었다. fly ash 함유량 $80\%$의 합성경량 골재를 사용한 콘크리트가 표면박리 저항성이 가장 우수하였다.

• Computers and Concrete
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• 제13권3호
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• pp.325-342
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• 2014

The use of lightweight aggregate (LWA) instead of ordinary aggregate may make lightweight aggregate concrete, which possesses many advantages such as lightweight, lower thermal conductivity, and better fire and seismic resistance. Recently the developments of LWA have been focused on using industrial wastes as raw materials to reduce the use of limited natural resources. In view of this, the intent of this study was to apply Taguchi optimization technique in determining process condition for producing synthetic LWA by incorporating waste thin film transition liquid crystal displays (TFT-LCD) glass powder with reservoir sediments. In the study the waste TFT-LCD glass cullet was used as an additive. It was incorporated with reservoir sediments to produce LWA. Taguchi method with an orthogonal array L16(45) and five controllable 4-level factors (i.e., cullet content, preheat temperature, preheat time, sintering temperature, and sintering time) was adopted. Then, in order to optimize the selected parameters, the analysis of variance method was used to explore the effects of the experimental factors on the performances (particle density, water absorption, bloating ratio, and loss of ignition) of the produced LWA. The results showed that it is possible to produce high performance LWA by incorporating waste TFT-LCD glass cullet with reservoir sediments. Moreover, Taguchi method is a promising approach for optimizing process condition of synthetic LWA using recycled glass cullet and reservoir sediments and it significantly reduces the number of tests.

• 한국건축시공학회:학술대회논문집
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• 한국건축시공학회 2008년도 추계 학술논문 발표대회
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• pp.73-77
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• 2008

Structural lightweight concrete will reduced total loads of supporting sections and foundations in archtectural and civil structures. So, the lightweight concrete can be used widely for various purpose in the archtectural and civil structures. This paper were examined the influence of the mixing factor on the fresh and hardened properties of lightweight concrete that are used 2types of the differences properties of lightweight aggregates. According to types of lightweight aggregates, the case of synthetic lightweight aggregate are have need higher s/a; 2~4% on mixing proportion. Lightweight concrete was somewhat exhibit lower compressive strength than ordinary concrete. However it was not showed a marked difference. According to types of lightweight aggregates, the case of synthetic the lightweight aggregate are highest performance in fresh and hardened concrete.

• 한국콘크리트학회:학술대회논문집
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• 한국콘크리트학회 2003년도 봄 학술발표회 논문집
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• pp.846-851
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• 2003

This study was performed to develop the lightweight polymer concrete using expanded clay and perlite to improve workability, durability and chemical resistance for bottom draining structure under severe condition. This paper was composed of two parts. One is to invest the physical and mechanical properties of lightweight polymer concrete using synthetic lightweight aggregate, the other is to the develop products for bottom draining structure. Physical and mechanical test for lightweight polymer concrete was performed unit weight, compressive and flexural strength, chemical resistance, accelerated weathering test, absorption ratio and optimum mix for lightweight polymer concrete was designed. Also, products for bottom draining structures by optimum mix of lightweight polymer concrete was made draining trench of small size.

• 한국건축시공학회:학술대회논문집
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• 한국건축시공학회 2017년도 춘계 학술논문 발표대회
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• pp.162-163
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• 2017

This study investigated the properties of lightweight foamed concrete by using synthetic foaming agent and artificial lightweight aggregate. The effects of artificial lightweight sizes on the compressive strength, density and pore structure of the concrete were investigated. The samples were assessed by MIP analysis and simultaneous SEM was used to study their pore distribution. This study showed the improvement of important properties of lightweight foamed concrete. Lower pore distribution and correspondingly higher compressive strength values were reached. This is for the purpose of providing basic data for the use of lightweight foamed concrete through improvement on the problem such as unstability, falling in fluidity and the strength of existed foaming agent.

• 한국농공학회:학술대회논문집
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• 한국농공학회 2001년도 학술발표회 발표논문집
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• pp.189-192
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• 2001

This study is peformed to develop high strength lightweight concrete using synthetic lightweight coarse aggregate. The following conclusions are drawn; The unit weight is in the range of $1,855{\sim}1,883kgf/m^{3}$, which has showed about 75% that of normal cement concrete. The compressive strength is in the range of $240{\times}249kgf/cm^{2}$, the tensile strength is in the range of $30{\sim}33kgf/cm^{2}$ and the bending strength is in the range of $41{\sim}50kgf/cm^{2}$ at the age 7days. The high strength lightweight concrete which is contained fly ash within 10% is showed highest strength.