• 제목/요약/키워드: surface-modification technology

검색결과 658건 처리시간 0.023초

ALBC3 합금의 표면 개질을 위한 쇼트피닝 분사거리가 전기화학적 특성에 미치는 영향 (Effects of shot peening stand-off distance on electrochemical properties for surface modification of ALBC3 alloy)

  • 한민수;현광용;김성종
    • Corrosion Science and Technology
    • /
    • 제12권5호
    • /
    • pp.233-238
    • /
    • 2013
  • In the case of casting materials or ductile materials for marine equipment, it is common to employ a surface modification for achieving cost reduction and improvement in strength. In particular, aluminium bronze ALBC3 exhibits excellent corrosion resistance, and thus widely used for marine application. However, application of the material under high-velocity seawater flow may induce electrochemical corrosion damage and physical damage such as cavitation erosion, leading to shorter service life of equipment. In this study, surface modification was carried out on ALBC3 alloy for different shot peening stand-off distances, and the physical hardness and electrochemical characteristics before and after modification were investigated. The results in each case showed the hardness increase in comparison with non-peened specimen, and the maximum hardness improvement(50 %) was found in 10 cm of shot-peening stand-off distance. It is observed that the electrochemical characteristics were irrelevant to application of shot peening.

Numerical simulation and experimental study of quasi-periodic large-scale vortex structures in rod bundle lattices

  • Yi Liao;Songyang Ma;Hongguang Xiao;Wenzhen Chen;Kehan Ouyang;Zehua Guo;Lele Song
    • Nuclear Engineering and Technology
    • /
    • 제56권2호
    • /
    • pp.410-418
    • /
    • 2024
  • Study of flow behavior within rod bundles has been an active topic. Surface modification technologies are important parts of the design of the fourth generation reactor, which can increase the strength of the secondary flow within the rod bundle lattices. Quasi-periodic large-scale vortex structure (QLVS) is introduced by arranging micro ribs on the surface of rod bundles, which enhanced the scale of the secondary flow between the rod bundle lattices. Using computational fluid dynamics (CFD) and water experiments, the flow field distribution and drag coefficient of the rod-bundle lattices are studied. The secondary flow between the micro-ribbed rod-bundle lattice is significantly enhanced compared to the standard rod-bundle lattice. The numerical simulation results agree well with the experimental results.

니들 롤러 베어링의 피로 수명 향상에 대한 연구 (Improvement in Fatigue Life of Needle Roller Bearing)

  • 다리스렝 스르멩닥와;아마노프 아웨즈한;편영식
    • Tribology and Lubricants
    • /
    • 제35권4호
    • /
    • pp.237-243
    • /
    • 2019
  • Through this study, we investigate the effects of ultrasonic nanocrystal surface modification (UNSM) technology on the fatigue life of needle roller bearings. The fatigue life of untreated and UNSM-treated needle roller bearings is evaluated using a roller fatigue tester at various contact stress levels under oil-lubricated conditions. We can ascertain that the fatigue life of an UNSM-treated needle roller bearing was extended by approximately 34.3% in comparison with an untreated one, where the effectiveness of UNSM technology diminishes with increasing contact stress. The surface roughness and surface hardness of needle roller bearings before and after being treated by UNSM technology are compared and discussed to understand the role of UNSM technology in improving the fatigue life of needle roller bearings. In addition, a fractograph of the damaged bearings is observed using a scanning electron microscopy to shed light on the fracture mechanisms of bearings under different contact stress levels. We can therefore conclude that the application of UNSM technology to the needle roller bearings improves the fatigue life by reducing the friction coefficient and increasing the wear resistance; this may be attributed to a reduction in surface roughness from 0.5 to $0.149{\mu}m$ and an increase in surface hardness from 58 to 62 HRc.

Surface energy change and hydrophilic formation of PE, PS and PTFE films modification by hydrogen ion assisted reaction

  • Jung Cho;Ki Hyun;Koh, Seok-Keun
    • 한국진공학회:학술대회논문집
    • /
    • 한국진공학회 1999년도 제17회 학술발표회 논문개요집
    • /
    • pp.202-202
    • /
    • 1999
  • The Polyethylene (PE), Polystyrene (PS) and Polytetrafluoroethylene (PTFE) surface modification was investigated by hydrogen io assisted reaction (H-IAR) in oxygen environment. The IAR is a kind of surface modification techniques using ion beam irradiation in reactive gas environment. The energy of hydrogen ion beam was fixed at 1keV, io dose was varied from 5$\times$1014 to 1$\times$1017 ions/$\textrm{cm}^2$, and amount of oxygen blowing gas was fixed 4ml/min. Wettability was measured by water contact angles measurement, and the surface functionality was analyzed by x-ray photoelectron spectroscopy. The contact angle of water on PE modified by argon ion beam only decrease from 95$^{\circ}$ to 52$^{\circ}$, and surface energy was not changed significantly. But, the contact angle using hydrogen ion beam with flowing 4ml/min oxygen stiffly decreased to 8$^{\circ}$ and surface energy to 65 ergs/cm. In case of PS, the contact angle and surface energy changes were similar results of PE, but the contact angle of PTEE samples decreased with ion dose up to 1$\times$1015 ions/$\textrm{cm}^2$, increased at higher dose, and finally increased to the extent that no wetting was appeared at 1$\times$1017 ions/$\textrm{cm}^2$. These results must be due to the hydrogen ion beam that cleans the surface removing the impurities on polymer surfaces, then hydrogen ion beam was activated with C-H bonding to make some functional groups in order to react with the oxygen gases. Finally, unstable polymer surface can be changed from hydrophobic to hydrophilic formation such as C-O and C=O that were confirmed by the XPS analysis, conclusionally, the ion assisted reaction is very effective tools to attach reactive ion species to form functional groups on C-C bond chains of PE, PS and PTFE.

  • PDF

경금속 표면개질 시 황산 수용액 조건에 따른 내식성 개선 효과 (Improvement of Anti-Corrosion Characteristics for Light Metal in Surface Modification with Sulfuric Acid Solution Condition)

  • 이승준;한민수;김성종
    • Journal of Advanced Marine Engineering and Technology
    • /
    • 제39권3호
    • /
    • pp.223-229
    • /
    • 2015
  • 표면개질이란 재료 본연의 특성만으로 원하는 성능과 기능을 발휘할 수 없는 때 기재 표면에 열에너지, 응력 등을 부가하여 새로운 표면층을 형성하는 방법으로, 소지금속의 방청, 외관미화, 내마모성, 전기절연, 전기전도성 부여 등의 폭넓은 목적을 달성시키고자 하는 일련의 조작을 말한다. 이러한 표면개질에는 도금, 화성처리, 도장, 라이닝, 코팅, 표면 경화 등이 있다. 그 중 전해액을 이용한 표면개질은 오래전부터 공업적으로 활용하기 위한 연구가 많이 이루어져 왔으며, 원가절감과 높은 생산성, 그리고 복잡한 형상에 대한 적용이 가능해 여러 분야에서 각광받고 있다. 따라서 본 연구에서는 5083-O 알루미늄 합금을 이용해 해양환경에서 우수한 내식성을 보유할 수 있는 최적의 표면개질 전해액 온도를 선정하고자 전기화학 실험을 실시하였다. 실험 결과, 표면개질을 실시한 경우가 현저히 낮은 부식전류밀도를 나타냈으며, 특히 불완전 기공이 생성된 $5^{\circ}C$를 제외하고 전해액 온도가 증가함에 따라 감소하는 결과를 나타냈다.

Anionic Indicators on the Surface of Submicrospheres Consisting of Ionic Palladium(II) Complex

  • Kim, Cho-Rong;Noh, Tae-Hwan;Yoo, Kyung-Ho;Yoo, Bok-Ryul;Jung, Ok-Sang
    • Bulletin of the Korean Chemical Society
    • /
    • 제30권12호
    • /
    • pp.3057-3060
    • /
    • 2009
  • Ionic palladium(II) complex, [($Me_4en)Pd(L)]_2(ClO_4)_4\;(Me_4$en = N,N,N',N'-tetramethylethylenediamine; L = bis-(4-(4-pyridylcarboxyl)phenyl)methane), allows to form a monodisperse submicrosphere without any template or additive. Surface-perchlorates on the submicrosphere have been exchanged by anionic pH indicators such as thymol blue, bromothymol blue, and bromocresol green. The ionic and amphiphilic properties of the palladium(II) complex appear to be primarily associated with the formation and easy surface-anion exchange of submicrosphere. The surface-anion exchange through the electrostatic interaction is a very good tool for the surface-modification. The color of the pH indicator-exchanged submicrospheres is very sensitive to pH and Hg$^{2+}$ cation, and thus they are promising to submicrospherical indicators.

폴리프로필렌 수지 복합을 위한 텐셀 재생섬유의 소수화 표면개질 특성 연구 (A Study on the Hydrophobicity Modification and Physical Properties of Tencel Regenerated Fibers for Polypropylene Resin Composites)

  • 윤성현;김미경;이은수
    • 한국염색가공학회지
    • /
    • 제33권4호
    • /
    • pp.258-268
    • /
    • 2021
  • This study conducted on the introduction of recycled cellulose fibers, which are widely used in the textile industry as eco-friendly biomass materials, into polypropylene resins, which are mainly used for interior and exterior materials such as door trims and console parts of automobiles. In general, cellulose fibers can affect mechanical properties and have a lightening effect when used as a reinforcing agent. However, since cellulose fibers have hydrophilic properties and have relatively low compatibility with industrial polymer resins, they are used in combination through fiber hydrophobic surface treatment. Therefore, through this study, the reforming reaction conditions optimized in terms of hydrophobicity and workability for cellulose fibers are studied. Furthermore, polypropylene containing surface-modified cellulose fibers was prepared to compare physical properties by fiber content and study optimized content.

수열법에 의한 수산화 마그네슘의 합성과 표면개질 (Synthesis and Surface Modification of Magnesium Hydroxide by Hydrothermal Method)

  • 이해용;강국현;이동규
    • 한국응용과학기술학회지
    • /
    • 제29권1호
    • /
    • pp.149-158
    • /
    • 2012
  • 본 연구에서는 올레산을 표면개질제로 사용하여 수열법을 통해 수산화 마그네슘을 합성하였다. 수산화 마그네슘은 알카리 조건에서 올레인산과의 반응을 통해 표면 개질된 마이크로 크기의 플레이크 형상을 갖는다. 수열합성에서 수산화 마그네슘 입자 생성의 조건은 pH, 온도 그리고 반응시간이 표면개질과 입자 형상의 주요 변수임을 확인하였다. 생성된 수산화 마그네슘 입자는 FE-SEM, XRD, FT-IR 그리고 TGA를 통해 확인하였다. 유기 용매 내에서의 분산성의 확인은 개질되지 않은 수산화 마그네슘과의 침전 테스트 비교를 통해 확인하였다.

FTS를 이용한 나노표면개질공정의 공정변화와 소재에 따른 표면특성 (Surface Characteristics based on Material and Process Changes in Surface Treatment using Fast Tool Servo)

  • 김미루;이득우;이승준;;김종만;장남수
    • 한국생산제조학회지
    • /
    • 제24권6호
    • /
    • pp.639-646
    • /
    • 2015
  • A treatment for improving the characteristics of a surface is very important in increasing the life of machine parts. Many studies have been carried out on the surface characteristics after such treatments. For enhanced eco-technology, an alternative to a conventional chemical surface treatment process is essential. Ultrasonic nano-crystal surface modification (UNSM) technology is a physical environmentally friendly surface treatment method. This technology was developed in domestic and currently being used. As the mechanism of UNSM technology, a ball tip attached to an ultrasonic vibration device strikes the metal surface at nearly 20,000 times per second. The resulting modified surface layer improves the surface characteristics. This paper describes a self-developed fast tool servo system applied to the UNSM process as a vibration module within a high-frequency bandwidth. After describing the surface modification process based on the material and process changes, the surface characteristics are compared.